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About the Editors | |
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Contributors | |
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Series Editor's Preface | |
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Preface | |
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Acknowledgements | |
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Overview | |
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Introduction | |
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Durability in Vehicle Engineering | |
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Reliability, Variation and Robustness | |
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Load Description for Trucks | |
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Why Is Load Analysis Important? | |
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The Structure of the Book | |
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Loads for Durability | |
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Fatigue and Load Analysis | |
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Constant Amplitude Load | |
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Block Load | |
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Variable Amplitude Loading and Rainflow Cycles | |
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Rainflow Matrix, Level Crossings and Load Spectrum | |
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Other Kinds of Fatigue | |
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Loads in View of Fatigue Design | |
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Fatigue Life: Cumulative Damage | |
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Fatigue Limit: Maximum Load | |
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Sudden Failures: Maximum Load | |
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Safety Critical Components | |
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Design Concepts in Aerospace Applications | |
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Loads in View of System Response | |
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Loads in View of Variability | |
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Different Types of Variability | |
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Loads in Different Environments | |
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Summary | |
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Methods for Load Analysis | |
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Basics of Load Analysis | |
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Amplitude-based Methods | |
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From Outer Loads to Local Loads | |
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Pre-processing of Load Signals | |
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Rainflow Cycle Counting | |
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Range-pair Counting | |
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Markov Counting | |
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Range Counting | |
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Level Crossing Counting | |
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Interval Crossing Counting | |
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Irregularity Factor | |
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Peak Value Counting | |
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Examples Comparing Counting Methods | |
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Pseudo Damage and Equivalent Loads | |
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Methods for Rotating Components | |
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Recommendations and Work-flow | |
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Frequency-based Methods | |
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The PSD Function and the Periodogram | |
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Estimating the Spectrum Based on the Periodogram | |
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Spectrogram or Waterfall Diagram | |
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Frequency-based System Analysis | |
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Extreme Response and Fatigue Damage Spectrum | |
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Wavelet Analysis | |
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Relation Between Amplitude and Frequency-based Methods | |
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More Examples and Summary | |
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Multi-input Loads | |
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From Outer Loads to Local Loads | |
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The RP Method | |
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Plotting Pseudo Damage and Examples | |
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Equivalent Multi-input Loads | |
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Phase Plots and Correlation Matrices for Multi-input Loads | |
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Multi-input Tune at Level Counting | |
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Biaxiality Plots | |
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The Wang-Brown Multi-axial Cycle Counting Method | |
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Summary | |
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Load Editing and Generation of Time Signals | |
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Introduction | |
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Essential Load Properties | |
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Criteria for Equivalence | |
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Data Inspections and Corrections | |
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Examples and Inspection of Data | |
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Detection and Correction | |
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Load Editing in the Time Domain | |
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Amplitude-based Editing of Time Signals | |
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Frequency-based Editing of Time Signals | |
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Amplitude-based Editing with Frequency Constraints | |
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Editing of Time Signals: Summary | |
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Load Editing in the Rainflow Domain | |
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Re-scaling | |
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Superposition | |
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Extrapolation on Length or Test Duration | |
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Extrapolation to Extreme Usage | |
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Load Editing for ID Counting Results | |
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Summary, Hints and Recommendations | |
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Generation of Time Signals | |
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Amplitude-or Cycle-based Generation of Time Signals | |
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Frequency-based Generation of Time Signals | |
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Summary | |
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Response of Mechanical Systems | |
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General Description of Mechanical Systems | |
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Multibody Models | |
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Finite Element Models | |
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Multibody Simulation (MBS) for Durability Applications or: from System Loads to Component Loads | |
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An Illustrative Example | |
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Some General Modelling Aspects | |
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Flexible Bodies in Multibody Simulation | |
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Simulating the Suspension Model | |
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Finite Element Models (FEM) for Durability Applications or: from Component Loads to Local Stress-strain Histories | |
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Linear Static Load Cases and Quasi-static Superposition | |
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Linear Dynamic Problems and Modal Superposition | |
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From the Displacement Solution to Local Stresses and Strains | |
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Summary of Local Stress-strain History Calculation | |
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Invariant System Loads | |
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Digital Road and Tyre Models | |
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Back Calculation of Invariant Substitute Loads | |
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An Example | |
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Summary | |
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Models for Random Loads | |
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Introduction | |
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Basics on Random Processes | |
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Some Average Properties of Random Processes* | |
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Statistical Approach to Estimate Load Severity | |
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The Extrapolation Method | |
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Fitting Range-pairs Distribution | |
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Semi-parametric Approach | |
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The Monte Carlo Method | |
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Expected Damage for Gaussian Loads | |
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Stationary Gaussian Loads | |
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Non-stationary Gaussian Loads with Constant Mean* | |
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Non-Gaussian Loads: the Role of Upcrossing Intensity | |
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Bendat's Narrow Band Approximation | |
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Generalization of Bendat's Approach* | |
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Laplace Processes | |
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The Coefficient of Variation for Damage | |
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Splitting the Measured Signal into Parts | |
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Short Signals | |
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Gaussian Loads | |
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Compound Poisson Processes: Roads with Pot Holes | |
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Markov Loads | |
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Markov Chains* | |
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Discrete Markov Loads - Definition | |
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Markov Chains of Turning Points | |
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Switching Markov Chain Loads | |
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Approximation of Expected Damage for Gaussian Loads | |
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Intensity of Interval Upcrossings for Markov Loads* | |
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Summary | |
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Load Variation and Reliability | |
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Modelling of Variability in Loads | |
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The Sources of Load Variability: Statistical Populations | |
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Controlled or Uncontrolled Variation | |
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Model Errors | |
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Reliability Assessment | |
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The Statistical Model Complexity | |
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The Physical Model Complexity | |
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The Full Probabilistic Model | |
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Monte Carlo Simulations | |
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Accuracy of the Full Probabilistic Approach | |
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The First-Moment Method | |
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The Second-Moment Method | |
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The Gauss Approximation Formula | |
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The Fatigue Load-Strength Model | |
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The Fatigue Load and Strength Variables | |
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Reliability Indices | |
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The Equivalent Load and Strength Variables | |
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Determining Uncertainty Measures | |
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The Uncertainty due to the Estimated Damage Exponent | |
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The Uncertainty Measure of Strength | |
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The Uncertainty Measure of Load | |
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Use of the Reliability Index | |
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Including an Extra Safety Factor | |
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Reducing Uncertainties | |
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Summary | |
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Load Analysis in View of the Vehicle Design Process | |
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Evaluation of Customer Loads | |
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Introduction | |
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Survey Sampling | |
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Why Use Random Samples? | |
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Simple Random Sample | |
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Stratified Random Sample | |
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Cluster Sample | |
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Sampling with Unequal Probabilities | |
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An Application | |
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Simple Random Sampling in More Detail | |
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Conclusion | |
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Load Measurement Uncertainty | |
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Precision in Load Severity | |
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Pair-wise Analysis of Load Severity | |
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Joint Analysis of Load Severity | |
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Random Sampling of Customers | |
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Customer Survey | |
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Characterization of a Market | |
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Simplified Model for a New Market | |
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Comparison of Markets | |
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Customer Usage and Load Environment | |
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Model for Customer Usage | |
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Load Environment Uncertainty | |
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Vehicle-Independent Load Descriptions | |
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Discussion and Summary | |
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Derivation of Design Loads | |
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Introduction | |
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Scalar Load Representations | |
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Other Load Representations | |
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Statistical Aspects | |
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Structure of the Chapter | |
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From Customer Usage Profiles to Design Targets | |
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Customer Load Distribution and Design Load | |
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Strength Distribution and Strength Requirement | |
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Defining the Reliability Target | |
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Partial Safety Factor for Load-Strength Modelling | |
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Safety Factors for Design Loads | |
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Summary and Remarks | |
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Synthetic Load Models | |
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Random Load Descriptions | |
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Models for External Load Environment | |
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Load Descriptions in Design | |
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Load Description for Testing | |
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Applying Reconstruction Methods | |
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Rainflow Reconstruction | |
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ID and Markov Reconstruction | |
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Spectral Reconstruction | |
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Multi-input Loads | |
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Standardized Load Spectra | |
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Proving Ground Loads | |
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Optimized Combination of Test Track Events | |
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Optimizing with Respect to Damage per Channel | |
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An Instructive Example | |
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Extensions* | |
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Hints and Practical Aspects | |
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Discussion and Summary | |
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Verification of Systems and Components | |
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Introduction | |
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Principles of Verification | |
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Test for Continuous Improvements vs. Tests for Release | |
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Specific Problems in Verification of Durability | |
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Characterizing or Verification Tests | |
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Verification on Different Levels | |
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Physical vs. Numerical Evaluation | |
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Summary | |
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Generating Loads for Testing | |
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Reliability Targets and Verification Loads | |
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Generation of Time Signals based on Load Specifications | |
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Acceleration of Tests | |
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Planning and Evaluation of Tests | |
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Choice of Strength Distribution and Variance | |
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Parameter Estimation and Censored Data | |
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Verification of Safety Factors | |
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Statistical Tests for Quantiles | |
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Discussion and Summary | |
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Fatigue Models and Life Prediction | |
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Short, Long or Infinite Life | |
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Low Cycle Fatigue | |
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High Cycle Fatigue | |
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Fatigue Limit | |
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Cumulative Fatigue | |
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Arguments for the Palmgren-Miner Rule | |
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When is the Palmgren-Miner Rule Useful? | |
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Statistics and Probability | |
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Further Reading | |
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Some Common Distributions | |
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Normal Distribution | |
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Log-Normal Distribution | |
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Weibull Distribution | |
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Rayleigh Distribution | |
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Exponential Distribution | |
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Generalized Pareto Distribution | |
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Extreme Value Distributions | |
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Peak over Threshold Analysis | |
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Fourier Analysis | |
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Fourier Transformation | |
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Fourier Series | |
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Sampling and the Nyquist-Shannon Theorem | |
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DFT/FFT (Discrete Fourier Transformation) | |
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Finite Element Analysis | |
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Kinematics of Flexible Bodies | |
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Equations of Equilibrium | |
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Linear Elastic Material Behaviour | |
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Some Basics on Discretization Methods | |
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Dynamic Equations | |
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Multibody System Simulation | |
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Linear Models | |
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Mathematical Description of Multibody Systems | |
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The Equations of Motion | |
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Computational Issues | |
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Software for Load Analysis | |
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Some Dedicated Software Packages | |
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Some Software Packages for Fatigue Analysis | |
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WAFO - a Toolbox for Matlab | |
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Bibliography | |
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Index | |