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| Series Editor's Foreword | |
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| Copyrights and Permissions | |
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| Acknowledgments | |
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| Introduction | |
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| The Case for Failure Mode and Effects Analysis | |
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| The Need for Effective FMEAs | |
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| FMEA Application by Industry | |
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| The Factor of 10 Rule | |
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| FMEA Successes | |
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| Brief History of FMEA | |
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| FMEA Standards and Guidelines | |
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| How to Use This Book | |
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| Web Companion to Effective FMEAs | |
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| End of Chapter Problems | |
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| The Philosophy and Guiding Principles for Effective FMEAs | |
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| What Is Philosophy and Why Does It Matter to FMEAs? | |
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| Guiding Principles for Effective FMEAs | |
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| The Role of FMEA in Design for Reliability | |
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| You Can�t Anticipate Everything | |
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| End of Chapter Problems | |
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| Understanding the Fundamental Defi nitions and Concepts of FMEAs | |
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| Definition of FMEA | |
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| Primary Objective of FMEA | |
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| Defi nition of Failure Mode Effects and Criticality Analysis | |
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| Types of FMEAs | |
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| FMEA Defi nitions and Examples | |
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| Is It a Failure Mode, Effect, or Cause? | |
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| FMEA Glossary | |
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| Web Companion to Effective FMEAs | |
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| End of Chapter Problems | |
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| Selection and Timing of FMEA Projects | |
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| Guidelines for When to Do FMEAs | |
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| FMEA Project Selection Criteria | |
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| Preliminary Risk Assessment | |
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| When to Do Different Types of FMEAs | |
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| Responsibility for FMEAs between OEMs and Suppliers | |
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| Introducing the All-Terrain Bicycle Case Study | |
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| End of Chapter Problems | |
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| How to Perform an FMEA Project: Preparation | |
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| The Subject of FMEA Preparation | |
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| Preparation Tasks Done Once for All FMEA Projects | |
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| Preparation Tasks for Each New FMEA Project | |
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| End of Chapter Problems | |
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| How to Perform an FMEA Project: Procedure | |
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| FMEA Procedure Sequence of Steps | |
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| Basic FMEA Procedure | |
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| FMEA Linkages | |
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| End of Chapter Problems | |
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| How to Develop and Execute Effective Risk Reduction Actions | |
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| Prioritize Issues for Corrective Action | |
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| Develop Effective Recommended Actions | |
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| Action Strategies to Reduce Risk | |
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| Examples of Recommended Actions | |
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| FMEA Execution Enablers | |
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| The Essence of Execution | |
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| Documenting Actions Taken | |
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| Ensuring Risk Is Reduced to an Acceptable Level | |
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| End of Chapter Problems | |
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| Case Studies | |
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| Case Study: Shock Absorber Assembly | |
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| Case Study: Strudel Pastry Manufacturing | |
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| Case Study: Motorola Solutions "Press-to-Talk" Feature | |
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| Case Study: Flashlight | |
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| Case Study: DC-10 Cargo Door Failure | |
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| Case Study: Space Shuttle Challenger O-Ring Failure | |
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| Case Study: Projector Lamp | |
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| Case Study: All-Terrain Bicycle | |
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| Case Study: Resin Lever | |
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| Case Study: Power Steering | |
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| Other Case Studies and Examples | |
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| Web Companion to Effective FMEAs | |
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| End of Chapter Problems | |
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| Lessons Learned for Effective FMEAs | |
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| The Most Common FMEA Mistakes: How to Avoid Them and Audit Them | |
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| Summary of FMEA Quality Objectives | |
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| FMEA Quality Audit Procedure | |
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| End of Chapter Problems | |
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| How to Facilitate Successful FMEA Projects | |
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| FMEA Facilitation | |
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| Effective Meetings | |
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| Primary FMEA Facilitation Skills | |
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| Unleashing Team Creativity | |
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| FMEA Facilitation Roles and Responsibilities | |
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| How to Reduce FMEA In-Meeting Time | |
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| Diffi culty Getting Consensus on Competing Ideas | |
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| End of Chapter Problems | |
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| Implementing an Effective Company-Wide FMEA Process | |
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| What Is a Company-Wide FMEA Process and Why Is It Important? | |
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| Management Roles and Responsibilities | |
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| Effective FMEA Process | |
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| Lessons Learned in Implementing a Company-Wide FMEA Process | |
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| Company Climate for Sharing Failure Information | |
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| End of Chapter Problems | |
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| Failure Mode Effects and Criticality Analysis (FMECA) | |
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| Introduction to FMECA | |
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| When to Use FMECA | |
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| Brief History of FMECA | |
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| Types of FMECA | |
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| Quantitative Criticality Analysis | |
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| Qualitative Criticality Analysis | |
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| FMECA Criticality Matrix | |
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| FMECA Worksheet | |
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| Summary Output of FMECA | |
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| End of Chapter Problems | |
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| Introduction to Design Review Based on Failure Mode (DRBFM) | |
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| What Is DRBFM? | |
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| Change Point Analysis | |
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| Conducting DRBFM Projects | |
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| How DRBFM Integrates with FMEA | |
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| DRBFM Worksheet | |
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| DRBFM Examples and Case Studies | |
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| Design Review Based on Test Results | |
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| DRBFM Glossary | |
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| DRBFM Resources for Further Study | |
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| End of Chapter Problems | |
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| Introduction to Fault Tree Analysis (FTA) | |
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| What Is Fault Tree Analysis? | |
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| FTA and FMEA | |
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| Brief History of FTA | |
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| Models | |
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| Events and Gates | |
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| FTA Example | |
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| FTA Glossary | |
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| FTA Procedure | |
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| FTA Handbooks and Standards | |
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| Use of FTA on Software | |
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| FTA Benefits and Limitations | |
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| End of Chapter Problems | |
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| Other FMEA Applications | |
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| Reliability-Centered Maintenance | |
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| Hazard Analysis | |
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| Concept FMEA | |
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| Software FMEA | |
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| Failure Modes, Mechanisms, and Effects Analysis | |
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| Failure Modes, Effects, and Diagnostic Analysis | |
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| End of Chapter Problems | |
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| Selecting the Right FMEA Software | |
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| Characteristics of Excellent FMEA Software | |
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| Why Not Just Use Spreadsheet Software? | |
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| Advantages of Relational Database | |
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| Using the Criteria for Selecting Relational Database Software | |
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| End of Chapter Problems | |
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| Appendices | |
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| FMEA Scales | |
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| FMEA Worksheet Forms | |
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| Design FMEA Worksheet Forms | |
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| Process FMEA Worksheet Forms | |
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| All-Terrain Bicycle Documents | |
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| Lists and Checklists | |
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| FMEA Preparation Checklists | |
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| Lists of Failure Mechanisms (excerpts from book) | |
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| FMEA Quality Objectives | |
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| FMEA Facilitation Checklists | |
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| FMEA Action Strategy Checklist | |
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| FMEA Quality Audit Procedure | |
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| FMEA Quality Survey Form | |
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| FMEA Glossary | |
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| References | |
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| Index | |