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Effective FMEAs Achieving Safe, Reliable, and Economical Products and Processes Using Failure Mode and Effects Analysis

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ISBN-10: 1118007433

ISBN-13: 9781118007433

Edition: 2012

Authors: Daniel H. Shain, Carl Carlson

List price: $100.00
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Book details

List price: $100.00
Copyright year: 2012
Publisher: John Wiley & Sons, Limited
Publication date: 6/12/2012
Binding: Hardcover
Pages: 464
Size: 7.50" wide x 9.75" long x 1.00" tall
Weight: 2.156
Language: English

#60;b#62;Daniel H. Shain, PhD#60;/b#62;, is a Professor at Rutgers, The State University of New Jersey, where he serves as the Graduate Program Director of Biology. Dr. Shain#8242;s current research areas involve ice worm bioenergetics and phylogeography, clitellate cocoons and their secretion, and genes differentially expressed during embryonic stem cell formation.

Series Editor's Foreword
Copyrights and Permissions
Acknowledgments
Introduction
The Case for Failure Mode and Effects Analysis
The Need for Effective FMEAs
FMEA Application by Industry
The Factor of 10 Rule
FMEA Successes
Brief History of FMEA
FMEA Standards and Guidelines
How to Use This Book
Web Companion to Effective FMEAs
End of Chapter Problems
The Philosophy and Guiding Principles for Effective FMEAs
What Is Philosophy and Why Does It Matter to FMEAs?
Guiding Principles for Effective FMEAs
The Role of FMEA in Design for Reliability
You Can�t Anticipate Everything
End of Chapter Problems
Understanding the Fundamental Defi nitions and Concepts of FMEAs
Definition of FMEA
Primary Objective of FMEA
Defi nition of Failure Mode Effects and Criticality Analysis
Types of FMEAs
FMEA Defi nitions and Examples
Is It a Failure Mode, Effect, or Cause?
FMEA Glossary
Web Companion to Effective FMEAs
End of Chapter Problems
Selection and Timing of FMEA Projects
Guidelines for When to Do FMEAs
FMEA Project Selection Criteria
Preliminary Risk Assessment
When to Do Different Types of FMEAs
Responsibility for FMEAs between OEMs and Suppliers
Introducing the All-Terrain Bicycle Case Study
End of Chapter Problems
How to Perform an FMEA Project: Preparation
The Subject of FMEA Preparation
Preparation Tasks Done Once for All FMEA Projects
Preparation Tasks for Each New FMEA Project
End of Chapter Problems
How to Perform an FMEA Project: Procedure
FMEA Procedure Sequence of Steps
Basic FMEA Procedure
FMEA Linkages
End of Chapter Problems
How to Develop and Execute Effective Risk Reduction Actions
Prioritize Issues for Corrective Action
Develop Effective Recommended Actions
Action Strategies to Reduce Risk
Examples of Recommended Actions
FMEA Execution Enablers
The Essence of Execution
Documenting Actions Taken
Ensuring Risk Is Reduced to an Acceptable Level
End of Chapter Problems
Case Studies
Case Study: Shock Absorber Assembly
Case Study: Strudel Pastry Manufacturing
Case Study: Motorola Solutions "Press-to-Talk" Feature
Case Study: Flashlight
Case Study: DC-10 Cargo Door Failure
Case Study: Space Shuttle Challenger O-Ring Failure
Case Study: Projector Lamp
Case Study: All-Terrain Bicycle
Case Study: Resin Lever
Case Study: Power Steering
Other Case Studies and Examples
Web Companion to Effective FMEAs
End of Chapter Problems
Lessons Learned for Effective FMEAs
The Most Common FMEA Mistakes: How to Avoid Them and Audit Them
Summary of FMEA Quality Objectives
FMEA Quality Audit Procedure
End of Chapter Problems
How to Facilitate Successful FMEA Projects
FMEA Facilitation
Effective Meetings
Primary FMEA Facilitation Skills
Unleashing Team Creativity
FMEA Facilitation Roles and Responsibilities
How to Reduce FMEA In-Meeting Time
Diffi culty Getting Consensus on Competing Ideas
End of Chapter Problems
Implementing an Effective Company-Wide FMEA Process
What Is a Company-Wide FMEA Process and Why Is It Important?
Management Roles and Responsibilities
Effective FMEA Process
Lessons Learned in Implementing a Company-Wide FMEA Process
Company Climate for Sharing Failure Information
End of Chapter Problems
Failure Mode Effects and Criticality Analysis (FMECA)
Introduction to FMECA
When to Use FMECA
Brief History of FMECA
Types of FMECA
Quantitative Criticality Analysis
Qualitative Criticality Analysis
FMECA Criticality Matrix
FMECA Worksheet
Summary Output of FMECA
End of Chapter Problems
Introduction to Design Review Based on Failure Mode (DRBFM)
What Is DRBFM?
Change Point Analysis
Conducting DRBFM Projects
How DRBFM Integrates with FMEA
DRBFM Worksheet
DRBFM Examples and Case Studies
Design Review Based on Test Results
DRBFM Glossary
DRBFM Resources for Further Study
End of Chapter Problems
Introduction to Fault Tree Analysis (FTA)
What Is Fault Tree Analysis?
FTA and FMEA
Brief History of FTA
Models
Events and Gates
FTA Example
FTA Glossary
FTA Procedure
FTA Handbooks and Standards
Use of FTA on Software
FTA Benefits and Limitations
End of Chapter Problems
Other FMEA Applications
Reliability-Centered Maintenance
Hazard Analysis
Concept FMEA
Software FMEA
Failure Modes, Mechanisms, and Effects Analysis
Failure Modes, Effects, and Diagnostic Analysis
End of Chapter Problems
Selecting the Right FMEA Software
Characteristics of Excellent FMEA Software
Why Not Just Use Spreadsheet Software?
Advantages of Relational Database
Using the Criteria for Selecting Relational Database Software
End of Chapter Problems
Appendices
FMEA Scales
FMEA Worksheet Forms
Design FMEA Worksheet Forms
Process FMEA Worksheet Forms
All-Terrain Bicycle Documents
Lists and Checklists
FMEA Preparation Checklists
Lists of Failure Mechanisms (excerpts from book)
FMEA Quality Objectives
FMEA Facilitation Checklists
FMEA Action Strategy Checklist
FMEA Quality Audit Procedure
FMEA Quality Survey Form
FMEA Glossary
References
Index