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| Preface | |
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| Introduction | |
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| Mechanics of Metal Cutting | |
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| Introduction | |
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| Mechanics of Orthogonal Cutting | |
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| Mechanistic Modeling of Cutting Forces | |
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| Theoretical Prediction of Shear Angle | |
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| Mechanics of Oblique Cutting | |
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| Oblique Cutting Geometry | |
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| Solution of Oblique Cutting Parameters | |
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| Prediction of Cutting Forces | |
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| Mechanics of Turning Processes | |
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| Mechanics of Milling Processes | |
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| Mechanics of Helical End Mills | |
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| Analytical Modeling of End Milling Forces | |
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| Mechanistic Identification of Cutting Constants in Milling | |
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| Mechanics of Drilling | |
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| Tool Wear and Tool Breakage | |
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| Tool Wear | |
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| Tool Breakage | |
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| Problems | |
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| Structural Dynamics of Machines | |
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| Introduction | |
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| Machine Tool Structures | |
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| Dimensional Form Errors in Machining | |
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| Form Errors in Cylindrical Turning | |
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| Boring Bar | |
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| Form Errors in End Milling | |
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| Structural Vibrations in Machining | |
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| Fundamentals of Free and Forced Vibrations | |
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| Oriented Frequency Response Function | |
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| Design and Measurement Coordinate Systems | |
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| Analytical Modal Analysis for Multi-Degree-of-Freedom Systems | |
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| Relative Frequency Response Function between Tool and Workpiece | |
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| Modal Testing of Machine Structures | |
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| Theory of Frequency Response Testing | |
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| Experimental Procedures in Modal Testing | |
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| Experimental Modal Analysis for Multi-Degree-of-Freedom Systems | |
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| Identification of Modal Parameters | |
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| Global Nonlinear Optimization of Modal Parameter Identification | |
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| Receptance Coupling of End Mills to Spindle-Tool Holder Assembly | |
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| Experimental Procedure | |
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| Problems | |
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| Machine Tool Vibrations | |
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| Introduction | |
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| Stability of Regenerative Chatter Vibrations in Orthogonal Cutting | |
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| Stability of Orthogonal Cutting | |
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| Dimensionless Analysis of Stability Lobes in Orthogonal Cutting | |
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| Chatter Stability of Orthogonal Cutting with Process Damping | |
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| Chatter Stability of Turning Operations | |
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| Chatter Stability of Turning Systems with Process Damping | |
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| Metal Cutting Forces | |
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| Process Damping Gains Contributed by Flank Wear | |
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| Stability Analysis | |
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| Experimental Validation | |
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| Analytical Prediction of Chatter Vibrations in Milling | |
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| Dynamic Milling Model | |
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| Zero-Order Solution of Chatter Stability in Milling | |
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| Multi-Frequency Solution of Chatter Stability in Milling | |
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| Chatter Stability of Drilling Operations | |
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| Dynamic Drilling Force Model | |
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| Frequency Domain Solution of Drilling Stability | |
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| Semidiscrete Time Domain Solution of Chatter Stability | |
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| Orthogonal Cutting | |
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| Discrete Time Domain Stability Solution in Milling | |
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| Problems | |
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| Technology of Manufacturing Automation | |
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| Introduction | |
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| Computer Numerically Controlled Unit | |
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| Organization of a CNC Unit | |
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| CNC Executive | |
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| CNC Machine Tool Axis Conventions | |
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| NC Part Program Structure | |
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| Main Preparatory Functions | |
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| Computer-Assisted NC Part Programming | |
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| Basics of Analytical Geometry | |
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| APT Part Programming Language | |
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| Trajectory Generation for Computer-Controlled Machines | |
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| Interpolation with Constant Displacement | |
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| Acceleration-Limited Velocity Profile Generation with Constant Interpolation Period | |
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| Jerk-Limited Velocity Profile Generation | |
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| Real-Time Interpolation Methods | |
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| Linear Interpolation Algorithm | |
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| Circular Interpolation Algorithm | |
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| Quintic Spline Interpolation within CNC Systems | |
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| Problems | |
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| Design and Analysis of Cnc Systems | |
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| Introduction | |
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| Machine Tool Drives | |
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| Mechanical Components and Torque Requirements | |
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| Feedback Devices | |
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| Electrical Drives | |
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| Permanent Magnet Armature-Controlled dc Motors | |
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| Position Control Loop | |
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| Transfer Function of the Position Loop | |
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| State Space Model of Feed Drive Control Systems | |
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| Sliding Mode Controller | |
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| Active Damping of Feed Drives | |
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| Design of an Electrohydraulic CNC Press Brake | |
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| Hydraulic Press Brake System | |
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| Dynamic Model of Hydraulic Actuator Module | |
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| Identification of Electrohydraulic Drive Dynamics for Computer Control | |
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| Digital Position Control System Design | |
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| Problems | |
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| Sensor-Assisted Machining | |
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| Introduction | |
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| Intelligent Machining Module | |
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| Hardware Architecture | |
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| Software Architecture | |
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| Intelligent Machining Application | |
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| Adaptive Control of Peak Forces in Milling | |
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| Introduction | |
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| Discrete Transfer Function of the Milling Process System | |
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| Pole-Placement Control Algorithm | |
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| Adaptive Generalized Predictive Control of Milling Process | |
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| In-Process Detection of Tool Breakage | |
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| Chatter Detection and Suppression | |
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| Intelligent Pocketing with the IMM System | |
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| Problems | |
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| Laplace and 2 Transforms | |
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| Introduction | |
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| Basic Definitions | |
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| Partial Fraction Expansion Method | |
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| Partial Fraction Expansion Method to Determine Inverse Laplace and z Transforms | |
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| Off-Line and On-Line Parameter Estimation with Least Squares | |
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| Off-Line Least-Squares Estimation | |
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| Recursive Parameter Estimation Algorithm | |
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| Bibliography | |
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| Index | |