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Preface | |
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Acknowledgments | |
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Introduction | |
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Importance of Blades in Steam Turbines | |
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Brief Historical Perspective of Technological Development | |
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Steam Turbine Design Process, Performance Estimation, and Determination of Blade Loads | |
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Turbine Design Process | |
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Introduction to Steam Turbine Thermodynamics | |
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Velocity Diagrams | |
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Euler's Equation | |
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Impulse Turbine | |
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Reaction Turbine | |
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Application Requirements and Conditions of Service | |
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Preliminary Turbine Design | |
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Number of Stages | |
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Airfoil Section Shape | |
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Number of Blades | |
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Blade Loading | |
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Steady Loads | |
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Unsteady Blade Loads | |
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Turbine Blade Construction, Materials, and Manufacture | |
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Airfoils | |
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Impulse and Reaction Blades | |
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Impulse | |
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Reaction | |
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Twisted-Tapered Airfoils | |
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Roots | |
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Circumferential or Tangential Dovetail Roots | |
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Axial Roots | |
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Pinned Roots | |
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Shrouds and Auxiliary Dampers | |
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Riveted Shrouds | |
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Integral Shrouds | |
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Z-Lock Shrouds | |
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Auxiliary Shroud Dampers | |
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Blade Materials | |
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Stainless Steel | |
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Titanium | |
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Other Blade Materials | |
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Material Forms | |
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Manufacturing Processes | |
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Erosion Protection-Condensing Stages | |
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Bladed Disk Assembly Processes | |
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Assembly of Bladed Disks with Circumferential Dovetail Roots | |
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Bladed Disk Assembly-Axial Fir Tree Roots | |
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Bladed Disk Assembly-Pinned Roots | |
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Riveted Shroud Installation | |
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Integral Shroud Installation | |
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Inspection, Testing, and Quality Assurance | |
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System of Stress and Damage Mechanisms | |
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Stress-Strain Behavior of Metals | |
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Engineering Stress-Strain Properties | |
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True Stress-Strain Properties | |
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Measure of Material's Engineering Energy Capacity | |
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Stress Tensor and Strain Tensor | |
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Stress at a Point and Stress Concentration | |
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Three-Dimensional Expression for Stress at a Point | |
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Principal Stresses and Direction Cosines | |
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Deformation and Fracture Damage | |
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Theories of Failure under Static Loads | |
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Creep | |
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Damage due to Cyclic Loading | |
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Review of Fundamentals of Vibration | |
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Discrete Systems | |
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Single-Degree-of-Freedom (SDOF) System | |
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Multiple-Degree-of-Freedom (MDOF) System | |
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System with Equal Frequencies | |
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Continuous Systems | |
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Cantilever Beam | |
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Circular Plate | |
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Damping Concepts | |
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Rheological Model | |
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Factors Affecting Damping | |
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Viscous Damping | |
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Critical Damping | |
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Proportional Damping | |
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Frictional Damping and Z-Lock Shroud | |
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Simple Estimation Method-Macromodel | |
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Dynamic Consideration | |
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Equivalent Viscous Damping | |
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Macroslip and Microslip | |
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Summary of Simple Analysis | |
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Vibration Behavior of Bladed Disk System | |
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Single Cantilevered Blade | |
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Packet of Blades | |
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Individual Disks | |
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Analysis of a Bladed Disk System | |
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Freestanding (Blades with or without a Shroud But Not Connected to One Another) | |
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Packeted Bladed Disk | |
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Completely Shrouded Design | |
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Evaluation Concepts for Blade Resonant Vibration | |
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Campbell Diagram | |
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Interference Diagram (SAFE Diagram) | |
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Work Done by an Applied Force | |
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Interference Diagram When Harmonics of Excitation Are Larger Than One-Half of the Number of Blades | |
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Effect of Temperature and Speed on Natural Frequencies | |
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Effect on Natural Frequency due to Centrifugal Stiffening | |
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Lacing Wire Construction | |
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Determination of Effects of Number of Blades in a Packet | |
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Quick Check for Requirement of a Lacing Wire Construction | |
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Sizing and Positioning of a Lacing Wire | |
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Check of Stress in the Hole in the Blade | |
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Partial Admission Stage | |
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Damped Free Vibration | |
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Damped Forced Vibration | |
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Effect of Mistuning of a Bladed Disk System on Vibration Response | |
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Impure Mode Shapes (Packeted Bladed Disk) | |
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Graphical Method | |
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Mathematical Expression | |
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Effect on Response | |
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Reliability Evaluation for Blade Design | |
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Loads, Stress, and Evaluation | |
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Stress due to Centrifugal Load | |
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Stress due to Steam Forces | |
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Resonant Vibration | |
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Blade Frequency Evaluation | |
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Exciting Forces | |
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Running Speed Harmonic Excitation | |
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Nozzle Passing Frequency (NPF) Excitation | |
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Partial Admission Excitation | |
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Factor of Safety Calculation | |
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Influence of Tolerance Stack Up in Root-Disk Attachment | |
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Summary of Design Criteria | |
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Checklist for Auditing a Blade Design | |
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Life Assessment Aspects for Blade | |
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Assessment of Useful Life of Blade in Presence of High Cycle Fatigue | |
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Factor of Safety Concept for High Cycle Fatigue | |
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Life Estimation | |
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Process of Shot Peen and Laser Peen to Improve Fatigue Life | |
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Basic Explanation for Increase in Fatigue Life | |
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Residual Stress due to Shot Peen | |
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Linear Approximation of Compressive Layer Profile | |
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Exponential Approximation of Compressive Layer Profile | |
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Combination of Applied and Residual Compressive Stress | |
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Linear Approximation of Combined Stress | |
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Exponential Approximation of Combined Stress | |
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Mechanistic View of Improvement in Fatigue Life due to Shot Peen | |
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Improvement during High Cycle Fatigue | |
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Improvement during Low Cycle Fatigue-Zero Mean Stress | |
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Process of Laser Peen | |
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Estimation of Risk | |
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Probabilistic Concept to Quantify Risk of a Proposed Design | |
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Probabilistic Treatment of Factor of Safety Based on Goodman Equation | |
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Transformation of Random Variables | |
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Single Cantilever Beam | |
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Probabilistic Low Cycle Fatigue Concept | |
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Summary | |
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Deterministic Reliability Estimation | |
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Stress and Fatigue Analysis | |
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Creep Analysis | |
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Modal Analysis | |
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Response Analysis | |
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Goodman Factor of Safety Based on Above Analysis | |
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Deterministic Life Estimation | |
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Probabilistic Reliability Analysis | |
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Probabilistic Goodman Analysis | |
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Probabilistic Frequency Analysis | |
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Probabilistic Life Estimation | |
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Appendix: Fourier Series | |
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Bibliography | |
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Index | |