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| Introduction | |
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| Purpose, Contents, and Use of This Handbook | |
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| Economics of Process Selection | |
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| General Design Principles for Manufacturability | |
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| Quick References | |
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| The History of DFM | |
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| Managing DFM | |
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| Evaluating Design Proposals | |
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| Economical Use of Raw Materials | |
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| Introduction | |
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| Ferrous Metals | |
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| Nonferrous Metals | |
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| Nonmetallic Materials | |
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| Formed Metal Components | |
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| Metal Extrusions | |
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| Metl Stampings | |
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| Fineblanked Parts | |
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| Four-Slide Parts | |
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| Springs and Wire Forms | |
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| Spun-Metal Parts | |
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| Cold-Headed Parts | |
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| Impact- or Cold Extruded Parts | |
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| Rotary-Swaged Parts | |
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| Tube and Section Bends | |
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| Roll-Formed Sections | |
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| Power Metallurgy Parts | |
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| Forging | |
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| Electroformed Parts | |
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| Parts Produced by Specialized Forming Methods | |
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| Metal Injection-Molded Parts | |
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| Machined Components | |
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| Designing for Machining: General Guidelines | |
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| Parts Cut to Length | |
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| Screw Machine Products | |
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| Other Turned Parts | |
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| Machined Round Holes | |
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| Parts Produced on Milling Machines | |
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| Parts Produced by Planing, Shaping, and Slotting | |
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| Screw Threads | |
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| Broached Parts | |
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| Contour-Sawed Parts | |
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| Flame-Cut Parts | |
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| Internally Ground Parts | |
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| Parts Cylindrically Ground on Center-Type Machines | |
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| Centerless-Ground Parts | |
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| Flat-Ground Surfaces | |
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| Honed, Lapped, and Superfinished Parts | |
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| Roller-Burnished Parts | |
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| Parts Produced by electrical-Discharge Machining | |
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| Electrochemically Machined Parts | |
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| Chemically Machined Parts | |
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| Parts Produced by Other Advanced Machining Processes | |
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| Gears | |
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| Designing Parts for Economical Deburring | |
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| Castings | |
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| Castings Made in Sand Molds | |
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| Other Castings | |
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| Investment Castings | |
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| Die Castings | |
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| Nonmetallic Parts | |
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| Thermosetting-Plastic Parts | |
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| Injection-Molded Thermoplastic Parts | |
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| Stuctural-Foam-Molded Parts | |
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| Rotationally Molded Plastic Parts | |
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| Blow-Molded Plastic Parts | |
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| Reinforced-Plastic/Composite (RP/C) Parts | |
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| Plastic Profile Extrusions | |
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| Thermoformed-Plastic Parts | |
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| Welded Plastic Assemblies | |
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| Rubber Parts | |
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| Ceramic and Glass Parts | |
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| Plastic-Part Decorations | |
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| Assemblies | |
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| Design for Assembly (DFA) Arc Weldments and Other Weldments | |
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| Resistance Weldments | |
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| Soldered and Brazed Assemblies | |
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| Adhesively Bonded Assemblies | |
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| Finishes | |
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| Designing for Clearning | |
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| Polished and Plated Surfaces | |
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| Other Metallic Coatings | |
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| Desinging for Heat Transfer | |
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| Organic Finishes | |
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| Designing for Marking | |
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| shot-Peened Surfaces | |
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| Additional Developments | |
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| DFM for Low-quantity Production | |
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| DFM in electronics | |
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| DFX | |
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| Glossary of Terms | |
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| Index | |