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Practical Guide to Compressor Technology

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ISBN-10: 0070059373

ISBN-13: 9780070059375

Edition: 1996

Authors: Heinz P. Bloch

List price: $62.50
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This practical guide discusses how to select, operate and maintain optimal-cost, high-quality compression equipment that works at peak efficiency with minimum downtime. It includes the latest design and manufacturing details.
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Book details

List price: $62.50
Copyright year: 1996
Publisher: McGraw-Hill Professional Publishing
Binding: Hardcover
Pages: 518
Size: 6.50" wide x 9.50" long x 1.00" tall
Weight: 1.738
Language: English

Preface
Acknowledgments
Positive Displacement Compressor Technology.
Theory.
Symbols
How a Compressor Works
First Law of Thermodynamics
Second Law of Thermodynamics
Ideal or Perfect Gas Laws
Vapor Pressure
Gas and Vapor
Partial Pressures
Critical Conditions
Compressibility
Generalized Compressibility Charts
Gas Mixtures
The Mole
Specific Volume and Density
Volume Percent of Constituents
Molecular Weight of a Mixture
Specific Gravity and Partial Pressure
Ratio of Specific Heats
Pseudo-critical Conditions and Compressibility
Weight-Basis Items
Compression Cycles
Power Requirement
Compressibility Correction
Multiple Staging
Volume References
Cylinder Clearance and Volumetric Efficiency
Cylinder Clearance and Compression Efficiency
Reference
Reciprocating Process Compressor Design Overview.
Crankshaft Design
Bearings and Lubrication Systems
Connecting Rods
Crossheads
Frames and Cylinders
Cooling Provisions
Pistons
Piston and Rider Rings
Valves
Piston Rods
Packings
Cylinder Lubrication
Distance Pieces
Reciprocating Compressor Modernization
Reciprocating Compressor Performance and Monitoring Considerations.
Capacity Control
More About Cylinder Jacket Cooling and Heating Arrangements
Comparing Lubricated and Nonlubricated Conventional Cylinder Construction
Compressor Vent and Buffer Systems
Compressor Instrumentation
Condition Monitoring of Reciprocating Compressors
References
Labyrinth Piston Compressors.
Main Design Features
Energy Consumption
Sealing Problems
Hypercompressors.
Introduction
Cylinders and Piston Seals
Cylinder Heads and Valves
Drive Mechanism
Miscellaneous Problems
Conclusions
Metal Diaphragm Compressors.
Introduction
Terminology
Description
Lobe and Sliding Vane Compressors.
Liquid Ring Compressors.
Rotary Screw Compressors and Filter Separators.
Twin-Screw Machines
Oil-Flooded Single-Screw Compressors
Selecting Modern Reverse-Flow Filter-Separator Technology
Reciprocating Compressor Performance and Sizing Fundamentals.
Theoretical Maximum Capacity
Capacity Losses
Valve Preload
Valve and Gas Passage Throttling
Piston Ring Leakage
Packing Leakage
Discharge Valve Leakage
Suction Valve Leakage
Heating Effects
Pulsation Effects
Horsepower
Horsepower Adders
Gas Properties
Alternative Equations of State
Condensation
Frame Loads
Compressor Displacement and Clearance
Staging
Fundamentals of Sizing
Sizing Examples
Dynamic Compressor Technology.
Simplified Equations for Determining the Performance of Dynamic Compressors.
Nonoverloading Characteristics of Centrifugal Compressors
Stability
Speed Change
Compressor Drive
Calculations
Design Considerations and Manufacturing Techniques.
Axially vs. Radially Split
Tightness
Material Stress
Nozzle Location and Maintenance
Design Overview
Bearing Configurations
Casing Design Criteria
Casing Manufacturing Techniques
Stage Design Considerations
Impeller Manufacturing Techniques
Rotor Dynamic Considerations
Fouling Considerations and Coatings
Advanced Sealing and Bearing Systems.
Background
Dry Seals
Magnetic Bearings
Development Efforts
Thrust-Reducing Seals
Integrated Designs
Fluid-Induced Instability and Externally Pressurized Bearings
References
Suggested Reading
Couplings, Torque Transmission, and Torque Sensing.
Coupling Overview
Coupling Retrofits and Upgrades
Performance Optimization Through Torque Monitoring
Lubrication, Sealing, and Control Oil Systems for Turbomachinery.
Considerations Common to All Systems
Seal Oil Considerations
Compressor Control.
Introduction
Control System Objectives
Compressor Maps
Performance Control
Performance Limitations
Preventing Surge
Loop Decoupling
Conclusions
Reference
Head-Flow Curve Shape of Centrifugal Compressors.
Compressor Stage
Elements of the Characteristic Shape
Conclusions
Use of Multiple-Inlet Compressors.
Critical Selection Criteria
Design of a Sideload Compressor
Testing
Compressor Performance Testing.
Performance Testing of New Compressors
Shop Testing and Types of Tests
Field Testing
Predicting Compressor Performance at Other Than As-Designed Conditions
References
Procurement, Audit, and Asset Management Decisions.
Incentives to Buy from Knowledgeable and Cooperative Compressor Vendors
Industry Standards and Their Purpose
Disadvantages of Cheap Process Compressors
Audits vs. Reviews
Auditing and Reviewing Compressors
Compressor Inspection: Extension of the Audit Effort
Compressor Installation Specifications
Special-Purpose Machinery
References
Reliability-Driven Asset Management Strategies.
Strategy for Reciprocating Compressors
Achieving Compressor Asset Optimization
References
Properties Of Common Gases.
Shortcut Calculations And Graphical Compressor Selection Procedures.
Bibliography And List Of Contributors.
Index