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| Acknowledgments | |
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| About the Authors | |
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| Introduction | |
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| Benchwork | |
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| The Bench and Bench Tools | |
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| Vises | |
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| Hammers | |
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| Chisels | |
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| Flat Chisel | |
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| Cape Chisel | |
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| Diamond-Point Chisel | |
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| Round-Nose Chisel | |
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| Hacksaws | |
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| Files | |
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| How to File | |
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| Drawfiling | |
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| File Characteristics | |
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| Scrapers | |
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| How to Use a Scraper | |
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| Scraper Classifications | |
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| Summary | |
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| Review Questions | |
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| Precision Measurement and Gaging | |
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| Micrometer Calipers | |
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| Vernier Micrometer Calipers | |
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| Vernier Calipers | |
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| Bevel Protractors | |
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| Dial Indicators | |
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| Gages | |
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| Surface Gage | |
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| Height Gage | |
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| Depth Gage | |
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| Snap Gage | |
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| Plug Gage | |
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| Ring Gage | |
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| Taper Gage | |
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| Center Gage | |
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| Screw-Pitch Gage | |
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| Tap and Drill Gage | |
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| Thickness or Feeler Gage | |
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| Wire Gage | |
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| U.S. Standard Gage for Sheet and Plate Iron and Steel | |
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| Effects of Temperature and Weight on Precision Tools | |
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| Electronic Caliper Depth Gages | |
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| Electronic Digital Micrometer | |
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| Summary | |
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| Review Questions | |
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| Materials | |
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| Properties | |
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| Desirable Properties | |
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| Definition of Properties | |
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| Metals | |
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| Ferrous Metals | |
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| Nonferrous Metals | |
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| Refractory Metals | |
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| Nonferrous Alloys | |
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| Nonmetals | |
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| Tests of Materials | |
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| Elasticity and Plasticity | |
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| Stress and Strain | |
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| Tensile Strength | |
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| Ductility | |
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| Toughness | |
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| Hardness | |
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| Portable Hardness Tester | |
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| Brittleness | |
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| Relationship between Mechanical Properties and Hardness | |
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| Effects of Temperature | |
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| Summary | |
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| Review Questions | |
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| Abrasives | |
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| Structure of Abrasives | |
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| Natural Abrasives | |
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| Manufactured Abrasives | |
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| Composition of Abrasives | |
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| Silicon Carbide | |
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| Aluminum Oxide | |
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| Diamonds | |
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| Use of Abrasives in Grinding Wheels | |
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| Silicon Carbide Abrasives | |
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| Aluminum Oxide Abrasives | |
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| Diamond Abrasive | |
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| Summary | |
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| Review Questions | |
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| Grinding | |
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| Manufacture of Grinding Wheels | |
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| Natural Grindstones | |
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| Manufactured Abrasive Grinding Wheels | |
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| Bond Types in Grinding Wheels | |
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| Vitrified-Bond Grinding Wheels | |
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| Organic-Bonded Grinding Wheels | |
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| Silicate-Bonded Grinding Wheels | |
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| Grinding Wheel Markings | |
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| Abrasive Type | |
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| Grain Size | |
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| Grade | |
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| Structure | |
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| Bond or Process | |
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| Bond Modification Symbols | |
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| Factors Affecting Grinding Wheel Selection | |
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| Hardness of Material to Be Ground | |
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| Amount of Stock to Be Removed and Finish Required | |
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| Operation (Wet or Dry) | |
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| Wheel Speed | |
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| Area of Grinding Contact | |
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| Severity of Grinding Operation | |
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| Summary | |
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| Review Questions | |
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| Cutting Fluids | |
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| Coolant | |
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| Lubricants | |
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| Application of Cutting Fluids | |
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| Types of Cutting Fluids | |
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| Solid Lubricants | |
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| Summary | |
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| Review Questions | |
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| Cutting Tools | |
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| Action of Cutting Tools | |
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| Materials | |
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| Shapes and Uses of Cutting Tools | |
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| Terms Related to Cutting Tools | |
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| Cutting Tool Angles | |
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| Tool Angles | |
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| Working Angles | |
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| High-Speed Steel Lathe Tools | |
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| Summary | |
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| Review Questions | |
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| Cutter and Tool Grinders | |
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| Importance of Tool Sharpening | |
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| Cutter and Tool Sharpening | |
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| Lathe and Planer Tools | |
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| Twist-Drill Sharpening | |
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| Regrinding Tap Drills | |
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| Mounted Points and Wheels | |
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| Cutter-Sharpening Machines | |
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| Summary | |
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| Review Questions | |
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| Drills | |
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| Drill Standards | |
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| Twist Drill Terminology | |
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| Types of Drills | |
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| Shank | |
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| Body | |
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| Point | |
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| Drill-Bit Point Design | |
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| Special-Purpose Drills | |
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| Socket and Sleeve | |
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| Using the Twist Drill | |
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| Secure the Work | |
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| Cutting Oil | |
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| Speeds and Feeds | |
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| Clearance Drills | |
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| Drill Problems and Causes | |
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| Summary | |
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| Review Questions | |
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| Reamers | |
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| Types of Reamers | |
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| Hand Reamers | |
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| Machine Reamers | |
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| Use and Care of Reamers | |
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| Summary | |
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| Review Questions | |
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| Taps | |
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| Types of Taps | |
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| Hand Taps | |
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| Machine-Screw Taps | |
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| Pipe Taps | |
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| Nut Taps | |
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| Pulley Taps | |
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| Taper Taps | |
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| Special-Purpose Taps | |
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| Tap Selection | |
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| Classes of Thread | |
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| Summary | |
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| Review Questions | |
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| Threading Dies | |
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| Types of Dies | |
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| Solid Dies | |
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| Round-Split Dies | |
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| Two-Piece Adjustable Dies | |
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| Acorn Dies | |
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| Use of Dies to Cut Threads | |
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| Summary | |
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| Review Questions | |
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| Milling-Machine Cutters | |
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| Milling Operation | |
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| Classification of Milling Cutters | |
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| General Types of Milling Cutters | |
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| Plain Milling Cutters | |
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| Side Milling Cutters | |
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| End Mills | |
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| Angle Milling Cutters | |
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| Slitting Saws, Slotting Saws, and Miscellaneous Cutters | |
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| Form-Relieved Cutters | |
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| Hobs | |
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| Care of Milling Cutters | |
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| Speeds and Feeds | |
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| Speeds | |
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| Feeds | |
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| Summary | |
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| Review Questions | |
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| Milling-Machine Arbors, Collets, and Adapters | |
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| Arbors | |
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| Styles of Arbors | |
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| Methods of Driving the Cutters | |
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| Collets | |
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| Adapters | |
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| Summary | |
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| Review Questions | |
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| Broaches and Broaching | |
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| Broaching Principle | |
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| Types of Broaches | |
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| Shapes of Broaches | |
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| Internal and External Broaches | |
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| Pull or Push Broaches | |
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| Care and Sharpening of Broaches | |
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| Broaching Machines | |
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| Broaching Operations | |
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| Pull Broaching | |
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| Push Broaching | |
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| Surface Broaching | |
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| Round Broaching | |
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| Summary | |
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| Review Questions | |
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| Electrical Safety in the Machine Shop | |
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| Power Sources | |
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| Three-Phase Power | |
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| Power Panels | |
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| Raceways and Cable Trays | |
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| Motor Problems | |
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| Three-Phase Motor Symptoms | |
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| DC Motors | |
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| Motor Lubrication | |
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| Drum Switches | |
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| Safety in the Shop | |
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| Fire Extinguishers | |
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| Summary | |
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| Review Questions | |
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| Reference Materials | |
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| Miscellaneous Useful Facts | |
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| Metric Conversions | |
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| Metric and English Equivalent Measures | |
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| Length | |
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| English Conversion Table | |
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| Standard Metric to English Conversions | |
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| Water Factors | |
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| Weights of Steel and Brass Bars | |
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| Index | |