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Automotive Suspension and Steering

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ISBN-10: 0766811662

ISBN-13: 9780766811669

Edition: 2006

Authors: Jack Erjavec

List price: $177.95
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Achieve the complete understanding of suspension and steering systems necessary to diagnose, service, and repair today?s automobiles! TechOne: Suspension and Steering examines such need-to-know topics as tires and wheels, axle bearings, springs, shocks, struts, suspension and steering systems, power steering, wheel alignment, and more. Information has been organized into smaller, easy-to-digest chapters and includes the latest developments in suspension and steering technology to guide readers to proficiency in every NATEF task in this certification area.
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Book details

List price: $177.95
Copyright year: 2006
Publisher: Delmar Cengage Learning
Publication date: 7/12/2005
Binding: Paperback
Pages: 432
Size: 8.25" wide x 10.75" long x 0.75" tall
Weight: 2.244
Language: English

Jack Erjavec has become a fixture in the automotive textbook publishing world. He has decades of experience as a technician, educator, author, and editor, and has authored or co-authored more than 30 automotive textbooks and training manuals. Erjavec holds a master's degree in vocational and technical education from Ohio State University, and he spent twenty years at Columbus State Community College as an instructor and administrator. A long-time affiliate of the North American Council of Automotive Teachers, he also served as executive vice-president for the organization and spent several years on its board of directors. Erjavec is also associated with ATMC, SAE, ASA, ATRA, AERA, and other…    

Preface
About the Author
Acknowledgments
Features of the Text
Safety and Communication
Safe Work Practices
Introduction
Safe Work Areas
Personal Safety
Fire Hazards and Prevention
Safe Tools and Equipment
Batteries
Accidents
Air Bag Safety and Service Warnings
Hazardous Materials
Occupational Safety and Health Administration (OSHA)
Handling Shop Wastes
Summary
Review Questions
Measuring Systems, Fasteners, and Measuring Tools
Introduction
Measuring Systems
Fasteners
Bbolt Identification
Tightening Bolts
Measuring Tools
Micrometers
Summary
Review Questions
Tools of the Trade
Introduction
Hand Tools
Service Information and Manuals
Power Tools
Shop Tools
Suspension and Steering Tools
Summary
Review Questions
Working as a Suspension and Steering Specialist
Introduction
Compensation
Employer-Employee Relationships
ASE Certification
Duties of a Suspension and Steering Specialist
Cleaning with Chemicals
Summary
Review Questions
Basic Theories and Services
Basic Electrical Theory
Introduction
Basic Electricity
Electrical Terms
Electrical Circuits
Conductors and Insulators
Ohm's Law
Circuit Components
Electromagnetism Basics
Basics of Electronics
Summary
Review Questions
Basic Electrical Service
Introduction
Quick Overview of Electricity
Electrical Problems
Basic Electrical Testing
Electrical Wiring Diagrams
Testing Circuit Protection Devices
Testing Switches
Basic Electrical Repairs
Summary
Review Questions
Suspension and Steering Systems
Introduction
Wheels and Tires
Suspension System Components
I-Beam Front Suspension Systems
Short-and-Long Arm (SLA) Front Suspension Systems
MacPherson Strut Front Suspension System Design
Performance Front Suspension Systems
Torsion Bar Suspensions
Steering Systems
Steering Linkage
Manual Steering Gears
Steering Wheels and Columns
Power Steering
Summary
Review Questions
Basic Theories
Introduction
Matter
Energy
Volume
Force
Motion
Work
Waves and Oscillations
Liquids
Gases
Heat
Chemical Properties
Summary
Review Questions
General Suspension and Steering System Diagnosis
Introduction
Road Test
Basic Inspection
Detailed Inspection
Power Steering
Lubricate Suspension and Steering Systems
Summary
Review Questions
Tires and Wheels
Wheels
Introduction
Construction
Wheel Sizes
Wheel Offset
Replacement Wheels
Wheel Attachment
Servicing Wheels
Wheel and Tire Installation
Summary
Review Questions
Tires
Introduction
Tire Construction
Tire Ply and Belt Design
Tire Ratings and Designations
Specialty Tires
Tire Placard and Inflation Pressure
Replacement Tires
Summary
Review Questions
Diagnosis of Tire Problems
Introduction
Tire Wear Patterns
Tire Noises and Steering Problems
Tire Thump and Vibrations
Steering Pull
Tire and Wheel Runout
Summary
Review Questions
Tire and Wheel Service
Introduction
Wheel and Tire Removal
Tire Rotation
Tire and Wheel Service Precautions
Tire Demounting
Tire Repair
Wheel Rim Service
Tire Remounting Procedure
Installation of Tire/Wheel Assembly on the Vehicle
Tire Care
Summary
Review Questions
Balancing Tire and Wheel Assemblies
Introduction
Tire Motion Forces
Static Wheel Balance Theory
Dynamic Wheel Balance Theory
Preliminary Wheel Balancing Checks
Static Wheel Balance Procedure
Dynamic Wheel Balance Procedure
Summary
Review Questions
Wheel and Axle Bearings
Wheel Bearings
Introduction
Common Bearings
Front-Wheel Drive (FWD) Drive Axles
Rear-Wheel Drive (RWD) Drive Axles
Axle Bearing Designs
Wheel Bearings
Seals
Bearing Lubrication
Summary
Review Questions
Diagnosis of Bearing Problems
Introduction
Basic Wheel and Axle Bearing Troubleshooting
Tapered Roller Bearing Troubleshooting
Wheel Hub Diagnosis
Summary
Review Questions
Front-Wheel-Drive (FWD) Drive Axles
Introduction
Front Wheel Drive Axles
Drive Axle Supports
Types of CV Joints
CV Joint Boots
Summary
Review Questions
Diagnosing and Servicing FWD Drive Axles
Introduction
Talk to the Customer
Road Test
Visual Inspection
CV Joint Wear
Servicing FWD Drive Axles
Drive Axle Removal
Bench Inspection
General Service Procedures
Summary
Review Questions
Servicing Non-Drive Axle Bearings
Introduction
Bearing Removal
Cleaning and Inspection
Bearing Lubrication
Bearing Replacement
Bearing Adjustment
Summary
Review Questions
Servicing Drive Axle Bearings
Introduction
Servicing FWD Axle Bearings
Replacing Front Axle Bearings
Servicing RWD Axles
Removing Axles
Axle Bearings
Axle Shaft Seals
Installing Axles
Summary
Review Questions
Springs, Shocks, and Struts
Springs
Introduction
Spring Terminology
Coil Springs
Leaf Springs
Torsion Bars
Stabilizer Bars
Summary
Review Questions
Shocks and Struts
Introduction
Shock Absorber Design
Shock Absorber Operation
Strut Design
Electronically Controlled Shock Absorbers and Struts
Summary
Review Questions
Shock and Strut Diagnosis
Introduction
Diagnosing Front Suspensions
Air Shock Absorber Diagnosis
Electronic Air Suspension System Diagnosis
Shock Absorber or Strut Bounce Test
Shock Absorber Visual Inspection
Shock Absorber Manual Test
Summary
Review Questions
Spring Service
Introduction
Effects of Weak Springs
Selecting Replacement Springs
Coil Springs
Torsion Bars
Leaf Springs
Stabilizer Bars
Summary
Review Questions
Shock and Strut Service
Introduction
On-Car Installation of a Strut Cartridge
Front Strut Removal
Strut Cartridge Replacement
Strut Reassembly
Strut Assembly Installation
Strut Disposal Procedure
Rear Strut Replacement
Shock Absorber Replacement
Summary
Review Questions
Suspension Systems
Frames
Introduction
Frame Construction
Vehicle Directional Stability
Frame Checks
Frame Straightening
Summary
Review Questions
Front Suspensions
Introduction
Basic Operation
Ball Joints
Short/Long Arm Front Suspension Systems
MacPherson Strut Front Suspension Systems
Performance-Oriented Suspensions
Other Front Suspension Designs
Summary
Review Questions
Rear Suspensions
Introduction
Leaf-Spring Rear Suspension
Coil-Spring Rear Suspension
Semi-Independent Rear Suspension Systems
Independent Rear Suspensions
Summary
Review Questions
Computer-Controlled Suspension Systems
Introduction
Air Systems
Electronically Controlled Shock Absorbers and Struts
Summary
Review Questions
Front Suspension Diagnosis
Introduction
Road Test
General Front-Suspension Inspection
Detailed Inspection
Ball Joints
Summary
Review Questions
Front Suspension Service
Introduction
Steering Knuckles
Ball Joints
Control Arms
Control Arm Bushings
Strut Rods
Summary
Review Questions
Rear Suspension Diagnosis
Introduction
Diagnosis
Lower Control Arm and Ball Joint Diagnosis
Track Bar Diagnosis
Tie Rod Inspection
Summary
Review Questions
Rear Suspension Service
Introduction
Lower Control Arm and Ball Joints
Track Bar Replacement
Tie Rod Replacement
Summary
Review Questions
Electronic Suspension Service
Introduction
Preliminary Inspection
Air Systems
Electronically Controlled Shock Absorbers and Struts
Summary
Review Questions
Steering Systems
Steering Columns and Linkages
Introduction
Steering Wheels and Columns
Steering Linkages
Summary
Review Questions
Manual Steering Gears
Introduction
Recirculating Ball Steering
Worm and Roller Gears
Rack-and-Pinion Steering Gears
Summary
Review Questions
Steering System Diagnosis
Introduction
Visual Inspection
Rack and Pinion Steering
Reciprocating Ball Steering Gears
Summary
Review Questions
Air Bag Service
Introduction
Electrical System Components
Air Bag Module
Diagnosis
Servicing the Air Bag System
Summary
Review Questions
Steering Column and Linkage Service
Introduction
Steering Wheel
Steering Columns
Steering Linkages
Summary
Review Questions
Recirculating Ball Steering Gear Service
Introduction
Removal and Replacement
Disassembly and Reassembly
Adjustments
Summary
Review Questions
Rack-and-Pinion Steering Service
Introduction
Steering Gear Removal and Replacement
Manual Rack-and-Pinion Steering Gear Disassembly
Manual Rack and Pinion Steering Gear Assembly
Summary
Review Questions
Four-Wheel Steering Systems
Introduction
Four-Wheel Steering Theory
Mechanical 4WS
Hydraulic 4WS
Electro/Hydraulic 4WS
Electronic/Electrical 4WS
Fail-Safe Programs
Four-Wheel Steering Service
Road Test
Diagnostic Trouble Code (DTC) Retrieval
Sensors
Summary
Review Questions
Power Steering
Power Steering Designs
Introduction
Types of Power-Assisted Steering Systems
Main Components
Power Recirculating Ball Steering Gears
Power Rack-and-Pinion Steering Gears
Summary
Review Questions
Power Steering Pumps
Introduction
Power Steering Pump Drive Belts
Power Steering Pump Designs
Power Steering Pump Operation
Summary
Review Questions
Electronic Steering Systems
Introduction
Electronically Controlled Power-Steering Systems
Electronic Variable Orifice Steering
Electric/Electronic Rack-and-Pinion System
Summary
Review Questions
General Diagnosis and Service of Power Steering Systems
Introduction
Diagnosis of Power Steering Systems
Power Steering Pump Belt Service
Power Steering Pump Fluid Service
Checking and Servicing Power Steering Lines and Hoses
Summary
Review Questions
Pump Diagnosis and Service
Introduction
Testing Power Steering Pump Pressure
Power Steering Pump Replacement
Power Steering Pump Service
Summary
Review Questions
Recirculating Ball Power Steering Service
Introduction
Gear Diagnosis
Power Recirculating Ball Steering Gear Replacement
Gear Adjustments
Steering Gear Service
Summary
Review Questions
Rack-and-Pinion Power Steering Service
Introduction
Diagnosis
Power Rack-and-Pinion Steering Gear Diassembly
Power Rack-and-Pinion Steering Gear Parts Inspection
Power Rack-and-Pinion Steering Gear Assembly
Summary
Review Questions
Diagnosis and Service of Electronic Steering
Introduction
Computers
Diagnosis of Computer Voltage Supply and Ground Wires
Testing Input Sensors
Testing Actuators
Summary
Review Questions
Wheel Alignment
Alignment Geometry
Introduction
Road Variables
Camber Fundamentals
Caster Fundamentals
Steering Axis Inclination (SAI)
Toe
Other Considerations
Rear-Wheel Alignment
Summary
Review Questions
Pre-Alignment Diagnosis and Inspection
Introduction
Road Test
Prealignment Inspection
Summary
Review Questions
Four-Wheel Alignment
Introduction
Preliminary Procedure
Wheel Alignment Screens
Four-Wheel Alignment
Rear Suspension Adjustments
Summary
Review Questions
Appendices
ASE Practice Exam for Suspension and Steering Systems
NATEF Correlations
USCS and Metric Conversions
Fractions of Inches to Decimal and Metric Equivalents
General Torque Specifications
Bilingual Glossary
Index
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