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Preface | |
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Fundamentals of Mechanical Measurement | |
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The Process of Measurement: An Overview | |
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Introduction | |
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The Significance of Mechanical Measurement | |
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Fundamental Methods of Measurement | |
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Direct Comparison | |
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Using a Calibrated System | |
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The Generalized Measuring System | |
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First, or Sensor-Transducer, Stage | |
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Second, or Signal-Conditioning, Stage | |
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Third, or Recording-Readout, Stage | |
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Types of Input Quantities | |
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Time Dependence | |
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Analog and Digital Signals | |
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Measurement Standards | |
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Calibration | |
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Uncertainty: Accuracy of Results | |
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Reporting Results | |
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Laboratory Note or Technical Memo | |
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Full Report | |
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Technical Paper | |
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Final Remarks | |
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Standards and Dimensional Units of Measurement | |
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Introduction | |
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Historical Background of Measurement in the United States | |
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The SI System | |
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Establishment of the SI System | |
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Metric Conversion in the United States | |
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The Standard of Length | |
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Relationship of the Meter to the Inch | |
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The Standard of Mass | |
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Time and Frequency Standards | |
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Temperature Standards | |
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Electrical Standards | |
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Conversions Between Systems of Units | |
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Summary | |
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Assessing and Presenting Experimental Data | |
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Introduction | |
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Common Types of Error | |
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Classification of Errors | |
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Terms Used in Rating Instrument Performance | |
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Introduction to Uncertainty | |
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Estimation of Precision Uncertainty | |
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Sample versus Population | |
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Probability Distributions | |
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Theory Based on the Population | |
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Theory Based on the Sample | |
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An Example of Sampling | |
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Confidence Intervals for Large Samples | |
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Confidence Intervals for Small Samples | |
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Hypothesis Testing for a Single Mean for a Small Sample Size (n [lesser than or equal to] 30) | |
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Hypothesis Testing for a Single Mean for a Large Sample Size (n [greater than or equal to] 30) | |
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The t-Test Comparison of Sample Means | |
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The Chi-Square (x[superscript 2]) Distribution | |
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Goodness of Fit Based on the Gaussian Distribution | |
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Statistical Analysis by Computer | |
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Bias and Single-Sample Uncertainty | |
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Single-Sample Precision Uncertainty | |
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Propagation of Uncertainty | |
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Examples of Uncertainty Analysis | |
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Rating Resistors | |
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Expected Uncertainty for Flowmeter Calibration | |
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Minimizing Error in Designing Experiments | |
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Graphical Presentation of Data | |
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General Rules for Making Graphs | |
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Choosing Coordinates and Producing Straight Lines | |
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Line Fitting and the Method of Least Squares | |
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Least Squares for Line Fits | |
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Uncertainty in Line Fits | |
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Software for Curve Fitting | |
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Summary | |
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The Analog Measurand: Time-Dependent Characteristics | |
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Introduction | |
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Simple Harmonic Relations | |
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Circular and Cyclic Frequency | |
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Complex Relations | |
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Beat Frequency and Heterodyning | |
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Special Waveforms | |
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Nonperiodic or Transient Waveforms | |
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Amplitudes of Waveforms | |
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Frequency Spectrum | |
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Harmonic, or Fourier, Analysis | |
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The Discrete Fourier Transform | |
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Frequencies in Discretely Sampled Signals: Aliasing and Frequency Resolution | |
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An Example of Discrete Fourier Analysis | |
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Summary | |
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The Response of Measuring Systems | |
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Introduction | |
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Amplitude Response | |
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Frequency Response | |
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Phase Response | |
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Predicting Performance for Complex Waveforms | |
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Delay, Rise Time, and Slew Rate | |
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Response of Experimental System Elements | |
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Simplified Physical Systems | |
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Mechanical Elements | |
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Mass | |
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Spring Force | |
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Damping | |
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An Example of a Simple Mechanical System | |
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The Importance of Damping | |
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Dynamic Characteristics of Simplified Mechanical Systems | |
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Single-Degree-of-Freedom Spring-Mass-Damper Systems | |
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The Zero-Order System | |
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Characteristics of First-Order Systems | |
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The Step-Forced First-Order System | |
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The Harmonically Excited First-Order System | |
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Characteristics of Second-Order Systems | |
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The Step-Excited Second-Order System | |
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The Harmonically Excited Second-Order System | |
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General Periodic Forcing | |
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Electrical Elements | |
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First-Order Electrical System | |
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Simple Second-Order Electrical System | |
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Calibration of System Response | |
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Summary | |
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Sensors | |
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Introduction | |
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Loading of the Signal Source | |
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The Secondary Transducer | |
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Classification of First-Stage Devices | |
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Variable-Resistance Transducer Elements | |
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Sliding-Contact Devices | |
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Potentiometer Resolution | |
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Potentiometer Linearity | |
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The Resistance Strain Gage | |
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Thermistors | |
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The Thermocouple | |
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Variable-Inductance Transducers | |
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Simple Self-Inductance Arrangements | |
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Two-Coil Mutual-Inductance Arrangements | |
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The Differential Transformer | |
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Variable-Reluctance Transducers | |
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Capacitive Transducers | |
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Piezoelectric Sensors | |
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Semiconductor Sensors | |
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Electrical Behavior of Semiconductors | |
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pn-Junctions | |
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Photodiodes | |
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Light-Detecting Transducers | |
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Thermal Detectors | |
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Photon Detectors | |
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Applications | |
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Hall-Effect Sensors | |
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Some Design-Related Problems | |
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Manufacturing Tolerances | |
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Some Temperature-Related Problems | |
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Methods for Limiting Temperature Errors | |
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Summary | |
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Signal Conditioning | |
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Introduction | |
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Advantages of Electrical Signal Conditioning | |
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Modulated and Unmodulated Signals | |
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Input Circuitry | |
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The Simple Current-Sensitive Circuit | |
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The Ballast Circuit | |
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Voltage-Dividing Circuits | |
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The Voltage-Dividing Potentiometer | |
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Loading Error | |
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Use of End Resistors | |
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Small Changes in Transducer Resistance | |
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Resistance Bridges | |
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The Voltage-Sensitive Wheatstone Bridge | |
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The Current-Sensitive Wheatstone Bridge | |
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The Constant-Current Bridge | |
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The AC Resistance Bridge | |
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Compensation for Leads | |
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Adjusting Bridge Sensitivity | |
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Reactance or Impedance Bridges | |
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Resonant Circuits | |
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Undesirable Resonance Conditions | |
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Electronic Amplification or Gain | |
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Electronic Amplifiers | |
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Operational Amplifiers | |
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Typical Op-Amp Specifications | |
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Applications of the Op Amp | |
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Special Amplifier Circuits | |
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Instrumentation Amplifiers | |
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The Charge Amplifier | |
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Filters | |
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Some Filter Theory | |
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Active Filters | |
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Differentiators and Integrators | |
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Shielding and Grounding | |
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Shielding | |
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Grounding | |
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Component Coupling Methods | |
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Summary | |
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Digital Techniques in Mechanical Measurements | |
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Introduction | |
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Why Use Digital Methods? | |
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Digitizing Mechanical Inputs | |
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Fundamental Digital Circuit Elements | |
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Basic Logic Elements | |
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Combination of Logic Elements: The Flip-Flop | |
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IC Families | |
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IC Oscillators and Clock Signals | |
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Digital Displays | |
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Number Systems | |
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Binary Codes | |
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Binary-Coded Decimal | |
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Position Encoders and Gray Code | |
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Alphanumeric Codes | |
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Bar Codes | |
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Some Simple Digital Circuitry | |
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Events Counter | |
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Gating | |
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Frequency Meter | |
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Wave Shaping | |
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Integrated-Circuit Counter and Frequency Meter | |
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Multiplexing and Demultiplexing | |
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The Computer as a Measurement System | |
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The Microprocessor | |
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The Microcomputer | |
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Read-Only Memory (ROM) | |
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Random Access Memory (RAM) | |
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Input and Output Ports (I/O Ports) | |
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External Buses | |
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Analog-to-Digital and Digital-to-Analog Conversion | |
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A Digital-to-Analog Converter | |
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An Analog-to-Digital Converter | |
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Analog-to-Digital Conversion Considerations | |
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Digital Signal Processing | |
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Digital Images | |
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Getting It All Together | |
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Summary | |
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Readout and Data Processing | |
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Introduction | |
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The Electronic Counter | |
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Event Counter | |
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Time-Interval Meter | |
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Events per Unit Time (EPUT) Meter | |
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Count Error | |
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Analog Electric Meter Indicators | |
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Voltmeter Sensitivity | |
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The Current Meter | |
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AC Meters | |
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The Multimeter and Resistance Measurement | |
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Meters with Electronic Amplification | |
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Digital-Readout Multimeters | |
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The Cathode-Ray Oscilloscope (CRO) | |
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Oscilloscope Amplifiers | |
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Sawtooth Oscillator or Time-Base Generator | |
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Synchronization or Triggering | |
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Additional CRO Features | |
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Multiple Trace | |
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Magnification and Delayed Sweep | |
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Digital Storage Oscilloscopes | |
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Single-Ended and Differential Inputs | |
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XY-Plotters | |
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Digital Waveform Recorders | |
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The Spectrum Analyzer | |
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LabVIEW | |
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Applied Mechanical Measurements | |
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Measurement of Count, Events per Unit Time, Time Interval, and Frequency | |
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Introduction | |
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Use of Counters | |
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Electronic Counters | |
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EPUT Meters | |
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Time-Interval Meter | |
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Stroboscopy and High-Speed Imaging | |
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The Stroboscope | |
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High-Speed Imaging | |
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Frequency Standards | |
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Global Positioning System Signals | |
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Radio Time and Frequency Transmission | |
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Quartz-Crystal Oscillators | |
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Complex-Wave Oscillators and Function Generators | |
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Lissajous Figures for Finding Frequency and Phase Relations | |
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Heterodyne and Phase-Lock Measurements of Frequency | |
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Measurement of Rotary Motion | |
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Displacement and Dimensional Measurement | |
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Introduction | |
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A Problem in Dimensional Measurement | |
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Gage Blocks | |
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Assembling Gage-Block Stacks | |
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Surface Plates | |
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Temperature Problems | |
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Use of Comparators | |
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Monochromatic Light | |
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The Interferometer | |
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Measuring Microscopes | |
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Fixed-Scale Microscopes | |
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Filar Microscopes | |
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Traveling and Traveling-Stage Microscopes | |
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The Draw-Tube Microscope | |
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Focusing | |
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Digital Microscopes | |
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Whole-Field Displacement Measurement | |
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Displacement Transducers | |
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The Differential Transformer or LVDT | |
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Input Power | |
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Advantages of the LVDT | |
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Surface Roughness | |
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Strain and Stress: Measurement and Analysis | |
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Introduction | |
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Strain Measurement | |
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The Electrical Resistance Strain Gage | |
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The Metallic Resistance Strain Gage | |
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Selection and Installation Factors for Bonded Metallic Strain Gages | |
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Circuitry for the Metallic Strain Gage | |
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The Strain-Gage Ballast Circuit | |
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The Strain-Gage Bridge Circuit | |
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Bridges with Two and Four Arms Sensitive to Strain | |
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The Bridge Constant | |
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Lead-Wire Error | |
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The Simple Constant-Current Strain-Gage Circuit | |
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Temperature Compensation | |
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The Adjacent-Arm Compensating Gage | |
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Self-Temperature Compensation | |
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Calibration | |
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Commercially Available Strain-Measuring Systems | |
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The Basic Indicator | |
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Strain-Gage Switching | |
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Use of Strain Gages on Rotating Shafts | |
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Stress-Strain Relationships | |
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The Simple Uniaxial Stress Situation | |
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The Biaxial Stress Situation | |
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Gage Orientation and Interpretation of Results | |
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Gages Connected in Series | |
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Special Problems | |
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Cross Sensitivity | |
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Plastic Strains and the Postyield Gage | |
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Fatigue Applications of Resistance Strain Gages | |
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Cryogenic Temperature Applications | |
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High-Temperature Applications | |
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Creep | |
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Residual Stress Determination | |
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Final Remarks | |
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Measurement of Force and Torque | |
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Introduction | |
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Measuring Methods | |
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Mechanical Weighing Systems | |
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The Analytical Balance | |
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Multiple-Lever Systems | |
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The Pendulum Force-Measuring Mechanism | |
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Elastic Transducers | |
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Calibration Adjustment | |
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The Proving Ring | |
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Strain-Gage Load Cells | |
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Piezoelectric Load Cells | |
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Ballistic Weighing | |
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Hydraulic and Pneumatic Systems | |
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Torque Measurement | |
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Mechanical and Hydraulic Dynamometers | |
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Electric Dynamometers | |
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Transmission Dynamometers | |
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Measurement of Pressure | |
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Introduction | |
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Static and Dynamic Pressures in Fluids | |
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Pressure-Measuring Transducers | |
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Manometry | |
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Bourdon-Tube Gages | |
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Elastic Diaphragms | |
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Flat Metal Diaphragms | |
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Corrugated Metal Diaphragms | |
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Semiconductor Diaphragms | |
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Additional Pressure Transducers | |
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Strain Gages and Flat Diaphragms | |
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Inductive Transducers | |
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Piezoelectric Transducers | |
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Capacitative Transducers | |
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Strain-Gage Pressure Cells | |
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Measurement of High Pressures | |
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Electrical Resistance Pressure Gages | |
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Measurement of Low Pressures | |
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The McLeod Gage | |
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Thermal Conductivity Gages | |
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Ionization Gages | |
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Dynamic Characteristics of Pressure-Measuring Systems | |
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Gas-Filled Systems | |
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Liquid-Filled Systems | |
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Calibration Methods | |
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Periodic Pressure Sources | |
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Aperiodic Pressure Sources | |
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Measurement of Fluid Flow | |
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Introduction | |
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Flow Characteristics | |
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Obstruction Meters | |
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Obstruction Meters for Incompressible Flow | |
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Venturi Tube Characteristics | |
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Flow-Nozzle Characteristics | |
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Orifice Characteristics | |
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Relative Merits of the Venturi, Flow Nozzle, and Orifice | |
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Obstruction Meters for Compressible Fluids | |
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Choked Flow and the Critical Flow Venturi Meter | |
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Additional Flowmeters | |
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Turbine Meters | |
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Electromagnetic Flowmeters | |
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Coriolis Flowmeters | |
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Vortex Shedding Flowmeters | |
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Ultrasonic Flowmeters | |
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Positive Displacement Flowmeters | |
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The Variable-Area Meter | |
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Calibration of Flowmeters | |
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Measurements of Fluid Velocities | |
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Pressure Probes | |
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Incompressible Fluids | |
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Compressible Fluids | |
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Total-Pressure Probes | |
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Static-Pressure Probes | |
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Direction-Sensing Probes | |
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Thermal Anemometry | |
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Doppler-Shift Measurements | |
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Laser-Doppler Anemometry | |
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Ultrasonic-Doppler Anemometry | |
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Flow Visualization | |
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Temperature Measurements | |
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Introduction | |
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Use of Thermal Expansion | |
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Liquid-in-Glass Thermometers | |
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Calibration and Stem Correction | |
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Bimetal Temperature-Sensing Elements | |
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Pressure Thermometers | |
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Thermoresistive Elements | |
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Resistance Thermometers | |
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Instrumentation for Resistance Thermometry | |
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Thermistors | |
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Thermocouples | |
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Application Laws for Thermocouples | |
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Thermocouple Materials and Construction | |
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Values of the Thermocouple EMF | |
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Measurement of Thermocouple EMF | |
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Electronic Instruments | |
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Thermopiles and Thermocouples Connected in Parallel | |
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Semiconductor-Junction Temperature Sensors | |
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The Linear Quartz Thermometer | |
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Pyrometry | |
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Radiation Pyrometry Theory | |
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Total-Radiation Pyrometry | |
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Spectral-Band Pyrometry | |
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Infrared Pyrometry | |
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Thermal Imaging | |
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Other Methods of Temperature Indication | |
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Temperature Measurement Errors | |
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Errors Associated with Convection, Radiation, and Conduction | |
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Measurement of Temperature in Rapidly Moving Gas | |
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Temperature Element Response | |
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Compensation for Temperature Element Response | |
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Measurement of Heat Flux | |
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Calibration of Temperature-Measuring Devices | |
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Measurement of Motion | |
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Introduction | |
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Vibrometers and Accelerometers | |
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Elementary Vibrometers and Vibration Detectors | |
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Elementary Accelerometers | |
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The Seismic Instrument | |
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General Theory of the Seismic Instrument | |
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The Vibration Pickup | |
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Phase Shift in the Seismic Vibrometer | |
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General Rule for Vibrometers | |
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The Seismic Accelerometer | |
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Phase Lag in the Accelerometer | |
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Practical Design of Seismic Instruments | |
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Calibration | |
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Calibration of Vibrometers | |
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Calibration of Accelerometers | |
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Static Calibration | |
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Steady-State Periodic Calibration | |
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Response of the Seismic Instrument to Transients | |
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Measurement of Velocity by the Laser Velocity Transducer | |
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Vibration and Shock Testing | |
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Vibrational Exciter Systems | |
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Electromagnetic Systems | |
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Mechanical-Type Exciters | |
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Hydraulic and Pneumatic Systems | |
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Relative Merits and Limitations of Each System | |
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Vibration Test Methods | |
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The Brute-Force Method | |
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The Resonance Method | |
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Shock Testing | |
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Shock Rigs | |
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Air Gun Shock-Producing Devices | |
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Spring-Loaded Test Rigs | |
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A Hydraulic-Pneumatic Rig | |
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Gravity Rigs | |
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Relative Merits and Limitations of Each Shock Rig | |
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Practical Shock Testing | |
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Acoustical Measurements | |
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Introduction | |
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Characterization of Sound (Noise) | |
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Basic Acoustical Parameters | |
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Sound Pressure | |
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Sound Pressure Level | |
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Power, Intensity, and Power Level | |
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Combination of Sound Pressure Levels | |
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Attenuation with Distance | |
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Psychoacoustic Relationships | |
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Sound-Measuring Apparatus and Techniques | |
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Microphones | |
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The Sound Level Meter | |
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Frequency Spectrum Analysis | |
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The Discrete Fourier Transform | |
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Applied Spectrum Analysis | |
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Measurement and Interpretation of Industrial and Environmental Noise | |
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Equivalent Sound Level, L[subscript eq] | |
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Sound Exposure Level (SEL) | |
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Sound Intensity Measurement | |
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Notes on Some Practical Aspects of Sound Measurements | |
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Calibration Methods | |
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Final Remarks | |
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Appendices | |
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Standards and Conversion Equations | |
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Theoretical Basis for Fourier Analysis | |
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Number Systems | |
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Some Useful Data | |
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Stress and Strain Relationships | |
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Statistical Tests of Least Squares Fits | |
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Answers to Selected Problems | |
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Index | |