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| Preface | |
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| Acknowledgments | |
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| Introduction to Welding and Oxyfuel | |
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| History of Welding | |
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| Overview | |
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| The History of Metalworking | |
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| Welding as an Occupation | |
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| Industrial Welding Applications | |
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| Review | |
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| Industrial Welding | |
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| Fabrication | |
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| Maintenance and Repair | |
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| Industries | |
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| Review | |
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| Steel and Other Metals | |
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| History of Steel | |
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| Raw Materials for the Making of Steel | |
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| The Smelting of Iron | |
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| Steelmaking Processes | |
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| Metalworking Processes | |
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| Metal Internal Structures | |
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| Physical Properties of Metals | |
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| Effects of Common Elements on Steel | |
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| Types of Steel | |
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| SAE/AISI Steel Numbering System | |
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| Types of Cast Iron | |
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| Aluminum-making in the United States | |
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| Titanium-making in the United States | |
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| Unique Metals | |
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| Effects of Welding on Metal | |
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| Review | |
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| Basic Joints and Welds | |
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| Types of Joints | |
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| The Four Weld Types | |
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| Weld Size and Strength | |
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| Weld Positions | |
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| Strength of Welds | |
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| Common Weld and Weld-Related Discontinuities | |
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| Review | |
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| Gas Welding | |
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| Oxyacetylene Welding | |
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| Gases | |
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| General Cylinder Handling, Storage, and Operation Safety Concerns | |
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| Welding Equipment | |
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| Supporting Equipment | |
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| Safety Equipment | |
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| General Safety Operating Procedures | |
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| Review | |
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| Flame Cutting Principles | |
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| Oxyacetylene and Other Fuel Gas Cutting | |
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| Oxygen Lance Cutting | |
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| Review | |
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| Flame Cutting Practice: Jobs 7-J1-J3 | |
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| Review of Flame Cutting Principles | |
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| Cutting Different Metals | |
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| Cutting Technique | |
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| Surface Appearance of High Quality Flame Cuts | |
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| Arc Cutting | |
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| Practice Jobs | |
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| Review | |
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| Gas Welding Practice: Jobs 8-J1-J38 | |
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| Sound Weld Characteristics | |
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| The Oxyacetylene Welding Flame | |
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| Setting Up the Equipment | |
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| Flame Adjustment | |
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| Closing Down the Equipment | |
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| Safety | |
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| Practice Jobs | |
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| Low Carbon Steel Plate | |
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| Heavy Steel Plate and Pipe | |
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| Review | |
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| Braze Welding and Advanced Gas Welding Practice: Jobs 9-J39-J53 | |
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| Braze Welding | |
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| Welding Cast Iron | |
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| Welding of Aluminum | |
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| Welding Other Metals with the Oxyacetylene Process | |
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| Hard Facing (Surfacing) | |
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| Review | |
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| Soldering and Brazing Principles and Practice: Jobs 10-J54-J55 | |
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| Soldering and Brazing Copper Tubing | |
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| Soldering | |
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| Practice Jobs: Soldering | |
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| Torch Brazing (TB) | |
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| Practice Jobs: Brazing | |
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| Review | |
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| Shielded Metal Arc Welding | |
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| Shielded Metal Arc Welding Principles | |
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| Process Capability | |
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| Operating Principles | |
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| Welding Power Sources | |
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| Machines for Shielded Metal Arc Welding | |
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| Multiple-Operator Systems | |
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| Power Supply Ratings | |
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| Cables and Fasteners | |
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| Electrode Holders | |
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| Other Electric Arc Processes | |
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| Personal Safety Equipment | |
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| Review | |
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| Shielded Metal Arc Welding Electrodes | |
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| Introduction | |
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| Shielded Metal Arc Welding Electrodes | |
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| Functions of Electrode Coverings | |
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| Composition of Electrode Coverings | |
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| Identifying Electrodes | |
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| Electrode Selection | |
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| Specific Electrode Classifications | |
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| Packing and Protection of Electrodes | |
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| Review | |
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| Shielded Metal Arc Welding Practice: Jobs 13-J1-J28 (Plate) | |
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| Introduction | |
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| Approach to the Job | |
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| Learning Welding Skills | |
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| Practice Jobs | |
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| Review | |
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| Shielded Metal Arc Welding Practice: Jobs 14-J26-J42 (Plate) | |
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| Introduction | |
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| Practice Jobs | |
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| Review | |
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| Shielded Metal Arc Welding Practice: Jobs 15-J43-J55 (Plate) | |
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| Introduction | |
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| Practice Jobs | |
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| Tests | |
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| Review | |
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| Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1-J17 (Pipe) | |
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| Introduction | |
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| Shielded Metal Arc Welding of Pipe | |
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| Joint Design | |
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| Codes and Standards | |
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| Practice Jobs | |
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| Tools for Pipe Fabrication | |
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| Review | |
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| Arc Cutting and Gas Tungsten Arc Welding | |
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| Arc Cutting Principles and Arc Cutting Practice: Jobs 17-J1-J7 | |
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| Arc Cutting | |
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| Learning Arc Cutting Skills | |
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| Practice Jobs | |
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| Review | |
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| Gas Tungsten Arc and Plasma Arc Welding Principles | |
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| Gas Shielded Arc Welding Processes | |
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| Gas Tungsten Arc Welding | |
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| TIG Hot Wire Welding | |
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| Review | |
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| Gas Tungsten Arc Welding Practice: Jobs 19-J1-J19 (Plate) | |
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| Gas Tungsten Arc Welding of Various Metals | |
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| Joint Design and Practices | |
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| Setting Up the Equipment | |
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| Safe Practices | |
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| Arc Starting | |
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| Welding Technique | |
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| Practice Jobs | |
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| Review | |
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| Gas Tungsten Arc Welding Practice: Jobs 20-J1-J17 (Pipe) | |
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| Joint Design | |
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| Porosity in Gas Tungsten Arc Welds | |
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| Practice Jobs | |
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| Review | |
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| Gas Metal Arc, Flux Cored Arc and Submerged Arc Welding | |
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| Gas Metal Arc and Flux Cored Arc Welding Principles | |
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| Overview | |
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| GMAW/FCAW Welding Equipment | |
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| Summary | |
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| Review | |
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| Gas Metal Arc Welding Practice with Solid and Metal Core Wire: Jobs 22-J1-J23 (Plate) | |
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| Operating Variables That Affect Weld Formation | |
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| Weld Defects | |
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| Safe Practices | |
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| Care and Use of Equipment | |
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| Welding Technique | |
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| Process and Equipment Problems | |
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| Practice Jobs | |
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| Gas Metal Arc Welding of Other Metals | |
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| Review | |
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| Flux Cored Arc Welding Practice (Plate), Submerged Arc Welding, and Related Processes: Jobs FCAW-G Jobs 22-J1-11, FCAW-S Jobs 22-1-12, SAW 22-1 | |
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| Flux Cored Wire Welding | |
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| Flux Cored Arc Welding-Gas Shielded Practice Jobs | |
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| Flux Cored Arc Welding-Self-Shielded | |
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| Flux Cored Arc Welding-Self-Shielded Practice Jobs | |
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| Automatic welding processes | |
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| Submerged Arc Welding Semiautomatic Practice Job | |
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| Choice of Welding Process | |
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| Review | |
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| Gas Metal Arc Welding Practice: Jobs 22-J1-J15 (Pipe) | |
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| Industrial Applications of GMAW Pipe Welding | |
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| Use of Equipment and Supplies | |
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| Welding Operations | |
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| Practice Jobs | |
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| Review | |
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| High Energy Beams, Automation, Robotics, and Weld Shop Management | |
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| High Energy Beams and Related Welding and Cutting Process Principles | |
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| Introduction | |
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| High Energy Beam Processes | |
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| Summary | |
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| Review | |
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| General Equipment for Welding Shops | |
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| Screens and Booths | |
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| Work-Holding Devices | |
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| Preheating and Annealing Equipment | |
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| Sandblasting Equipment | |
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| Spot Welder | |
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| Hydraulic Tools | |
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| Power Squaring Shears | |
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| Small Hand Tools | |
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| Portable Power Tools | |
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| Machine Tools | |
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| Review | |
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| Automatic and Robotic Arc Welding Equipment | |
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| Arc Control Devices | |
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| Arc Monitoring | |
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| Controller Communication | |
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| Robotic Arc Welding Systems | |
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| Robot Ratings | |
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| Robot Programming | |
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| Training, Qualification, and Certification | |
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| Conclusion | |
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| Review | |
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| Joint Design, Testing, and Inspection | |
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| Joint Design | |
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| Code Welding | |
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| Nondestructive Testing (NDT) | |
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| Destructive Testing | |
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| Visual Inspection | |
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| Summary | |
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| Review | |
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| Reading Shop Drawings | |
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| Introduction | |
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| Standard Drawing Techniques | |
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| Gauges | |
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| Types of Views | |
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| Review | |
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| Welding Symbols | |
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| Fillet Welds and Symbol | |
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| Weld-All-Around Symbol | |
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| Groove Welds | |
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| Edge Welds | |
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| Combination Symbols | |
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| Contour Symbol | |
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| Applications of Welding Symbols | |
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| Review | |
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| Pressure Vessel | |
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| Pressure Vessel Review | |
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| Safety | |
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| Safety Practices: Electric Welding Processes | |
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| Safety Practices: Oxyacetylene Welding and Cutting | |
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| Review | |
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| Welding and Bonding of Plastics | |
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| Know Your Plastics | |
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| Characteristics of Plastics | |
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| Welding as a Method of Joining Plastics | |
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| Inspection and Testing | |
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| Practice Jobs | |
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| Review | |
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| Appendix | |
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| Glossary | |
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| Illustrated Guide to Welding Terminology | |
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| Welding and Allied Processes | |
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| Major Agencies Issuing Codes, Specifications and Associations | |
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| Sources of Welding Information | |
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| Metric Conversion Information for the Welding Industry | |
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| Index | |