Student Workbook for Use with Welding

ISBN-10: 0078250625
ISBN-13: 9780078250620
Edition: 3rd 2005
List price: $49.67
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Description: Ideal for training programs, vocational and college courses, the Third Edition of Sacks & Bohnart's Welding: Principles and Practices provides a balanced mix of theory and practice for all important welding techniques. Learning features, such as the  More...

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Book details

List price: $49.67
Edition: 3rd
Copyright year: 2005
Publisher: McGraw-Hill Higher Education
Publication date: 10/14/2004
Binding: Paperback
Pages: 174
Size: 8.25" wide x 10.50" long x 0.40" tall
Weight: 0.880
Language: English

Ideal for training programs, vocational and college courses, the Third Edition of Sacks & Bohnart's Welding: Principles and Practices provides a balanced mix of theory and practice for all important welding techniques. Learning features, such as the numerous "Practice Jobs" and "About Welding" sections help build basic, hands-on skills. The new edition features coverage of modern welding technologies, as well as the basics of arc welding. Practical coverage of safety, testing and inspection, and the reading of shop drawings is also included. New and revised instructor resources are available to aid in testing, grading, and classroom presentation of course materials. A Student Workbook provides an extensive resource of activities for students. Book jacket.

Preface
Acknowledgments
Introduction to Welding and Oxyfuel
History of Welding
Overview
The History of Metalworking
Welding as an Occupation
Industrial Welding Applications
Review
Industrial Welding
Fabrication
Maintenance and Repair
Industries
Review
Steel and Other Metals
History of Steel
Raw Materials for the Making of Steel
The Smelting of Iron
Steelmaking Processes
Metalworking Processes
Metal Internal Structures
Physical Properties of Metals
Effects of Common Elements on Steel
Types of Steel
SAE/AISI Steel Numbering System
Types of Cast Iron
Aluminum-making in the United States
Titanium-making in the United States
Unique Metals
Effects of Welding on Metal
Review
Basic Joints and Welds
Types of Joints
The Four Weld Types
Weld Size and Strength
Weld Positions
Strength of Welds
Common Weld and Weld-Related Discontinuities
Review
Gas Welding
Oxyacetylene Welding
Gases
General Cylinder Handling, Storage, and Operation Safety Concerns
Welding Equipment
Supporting Equipment
Safety Equipment
General Safety Operating Procedures
Review
Flame Cutting Principles
Oxyacetylene and Other Fuel Gas Cutting
Oxygen Lance Cutting
Review
Flame Cutting Practice: Jobs 7-J1-J3
Review of Flame Cutting Principles
Cutting Different Metals
Cutting Technique
Surface Appearance of High Quality Flame Cuts
Arc Cutting
Practice Jobs
Review
Gas Welding Practice: Jobs 8-J1-J38
Sound Weld Characteristics
The Oxyacetylene Welding Flame
Setting Up the Equipment
Flame Adjustment
Closing Down the Equipment
Safety
Practice Jobs
Low Carbon Steel Plate
Heavy Steel Plate and Pipe
Review
Braze Welding and Advanced Gas Welding Practice: Jobs 9-J39-J53
Braze Welding
Welding Cast Iron
Welding of Aluminum
Welding Other Metals with the Oxyacetylene Process
Hard Facing (Surfacing)
Review
Soldering and Brazing Principles and Practice: Jobs 10-J54-J55
Soldering and Brazing Copper Tubing
Soldering
Practice Jobs: Soldering
Torch Brazing (TB)
Practice Jobs: Brazing
Review
Shielded Metal Arc Welding
Shielded Metal Arc Welding Principles
Process Capability
Operating Principles
Welding Power Sources
Machines for Shielded Metal Arc Welding
Multiple-Operator Systems
Power Supply Ratings
Cables and Fasteners
Electrode Holders
Other Electric Arc Processes
Personal Safety Equipment
Review
Shielded Metal Arc Welding Electrodes
Introduction
Shielded Metal Arc Welding Electrodes
Functions of Electrode Coverings
Composition of Electrode Coverings
Identifying Electrodes
Electrode Selection
Specific Electrode Classifications
Packing and Protection of Electrodes
Review
Shielded Metal Arc Welding Practice: Jobs 13-J1-J28 (Plate)
Introduction
Approach to the Job
Learning Welding Skills
Practice Jobs
Review
Shielded Metal Arc Welding Practice: Jobs 14-J26-J42 (Plate)
Introduction
Practice Jobs
Review
Shielded Metal Arc Welding Practice: Jobs 15-J43-J55 (Plate)
Introduction
Practice Jobs
Tests
Review
Pipe Welding and Shielded Metal Arc Welding Practice: Jobs 16-J1-J17 (Pipe)
Introduction
Shielded Metal Arc Welding of Pipe
Joint Design
Codes and Standards
Practice Jobs
Tools for Pipe Fabrication
Review
Arc Cutting and Gas Tungsten Arc Welding
Arc Cutting Principles and Arc Cutting Practice: Jobs 17-J1-J7
Arc Cutting
Learning Arc Cutting Skills
Practice Jobs
Review
Gas Tungsten Arc and Plasma Arc Welding Principles
Gas Shielded Arc Welding Processes
Gas Tungsten Arc Welding
TIG Hot Wire Welding
Review
Gas Tungsten Arc Welding Practice: Jobs 19-J1-J19 (Plate)
Gas Tungsten Arc Welding of Various Metals
Joint Design and Practices
Setting Up the Equipment
Safe Practices
Arc Starting
Welding Technique
Practice Jobs
Review
Gas Tungsten Arc Welding Practice: Jobs 20-J1-J17 (Pipe)
Joint Design
Porosity in Gas Tungsten Arc Welds
Practice Jobs
Review
Gas Metal Arc, Flux Cored Arc and Submerged Arc Welding
Gas Metal Arc and Flux Cored Arc Welding Principles
Overview
GMAW/FCAW Welding Equipment
Summary
Review
Gas Metal Arc Welding Practice with Solid and Metal Core Wire: Jobs 22-J1-J23 (Plate)
Operating Variables That Affect Weld Formation
Weld Defects
Safe Practices
Care and Use of Equipment
Welding Technique
Process and Equipment Problems
Practice Jobs
Gas Metal Arc Welding of Other Metals
Review
Flux Cored Arc Welding Practice (Plate), Submerged Arc Welding, and Related Processes: Jobs FCAW-G Jobs 22-J1-11, FCAW-S Jobs 22-1-12, SAW 22-1
Flux Cored Wire Welding
Flux Cored Arc Welding-Gas Shielded Practice Jobs
Flux Cored Arc Welding-Self-Shielded
Flux Cored Arc Welding-Self-Shielded Practice Jobs
Automatic welding processes
Submerged Arc Welding Semiautomatic Practice Job
Choice of Welding Process
Review
Gas Metal Arc Welding Practice: Jobs 22-J1-J15 (Pipe)
Industrial Applications of GMAW Pipe Welding
Use of Equipment and Supplies
Welding Operations
Practice Jobs
Review
High Energy Beams, Automation, Robotics, and Weld Shop Management
High Energy Beams and Related Welding and Cutting Process Principles
Introduction
High Energy Beam Processes
Summary
Review
General Equipment for Welding Shops
Screens and Booths
Work-Holding Devices
Preheating and Annealing Equipment
Sandblasting Equipment
Spot Welder
Hydraulic Tools
Power Squaring Shears
Small Hand Tools
Portable Power Tools
Machine Tools
Review
Automatic and Robotic Arc Welding Equipment
Arc Control Devices
Arc Monitoring
Controller Communication
Robotic Arc Welding Systems
Robot Ratings
Robot Programming
Training, Qualification, and Certification
Conclusion
Review
Joint Design, Testing, and Inspection
Joint Design
Code Welding
Nondestructive Testing (NDT)
Destructive Testing
Visual Inspection
Summary
Review
Reading Shop Drawings
Introduction
Standard Drawing Techniques
Gauges
Types of Views
Review
Welding Symbols
Fillet Welds and Symbol
Weld-All-Around Symbol
Groove Welds
Edge Welds
Combination Symbols
Contour Symbol
Applications of Welding Symbols
Review
Pressure Vessel
Pressure Vessel Review
Safety
Safety Practices: Electric Welding Processes
Safety Practices: Oxyacetylene Welding and Cutting
Review
Welding and Bonding of Plastics
Know Your Plastics
Characteristics of Plastics
Welding as a Method of Joining Plastics
Inspection and Testing
Practice Jobs
Review
Appendix
Glossary
Illustrated Guide to Welding Terminology
Welding and Allied Processes
Major Agencies Issuing Codes, Specifications and Associations
Sources of Welding Information
Metric Conversion Information for the Welding Industry
Index

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