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Preface | |
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Why Study the Design Process? | |
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Introduction | |
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Measuring the Design Process with Product Cost, Quality, and Time to Market | |
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The History of the Design Process | |
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The Life of a Product | |
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The Many Solutions for Design Problems | |
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The Basic Actions of Problem Solving | |
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Knowledge and Learning During Design | |
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Design for Sustainability | |
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Summary | |
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Sources | |
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Exercises | |
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Understanding Mechanical Design | |
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Introduction | |
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Importance of Product Function, Behavior, and Performance | |
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Mechanical Design Languages and Abstraction | |
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Different Types of Mechanical Design Problems | |
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Constraints, Goals, and Design Decisions | |
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Product Decomposition | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Designers and Design Teams | |
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Introduction | |
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The Individual Designer: A Model of Human Information Processing | |
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Mental Processes That Occur During Design | |
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Characteristics of Creators | |
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The Structure of Design Teams | |
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Building Design Team Performance | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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The Design Process and Product Discovery | |
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Introduction | |
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Overview of the Design Process | |
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Designing Quality into Products | |
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Product Discovery | |
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Choosing a Project | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Planning for Design | |
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Introduction | |
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Types of Project Plans | |
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Planning for Deliverables The Development of Information | |
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Building a Plan | |
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Design Plan Examples | |
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Communication During the Design Process | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Understanding the Problem and the Development of Engineering Specifications | |
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Introduction | |
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Step 1: Identify the Customers: WhoAreThey? | |
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Step 1: Determine the Customers' Requirements: What Do the Customers Want? | |
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Step 3: Determine Relative Importance of the Requirements: Who Versus What | |
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Step 4: Identify and Evaluate the Competition: How Satisfied Are the Customers Now 7 | |
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Step 5: Generate Engineering Specifications: How Will the Customers' Requirement Be Met? | |
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Step 6: Relate Customers' Requirements to Engineering Specifications: How to Measure What? | |
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Step 7: Set Engineering Specification Targets and Importance: How Much Is Good Enough? | |
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Step 8: Identify Relationships Between Engineering Specifications: How Are the Hows Dependent on Each Other? | |
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Further Comments on QFD | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Concept Generation | |
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Introduction | |
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Understanding the Function of Existing Devices | |
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A Technique for Designing with Function | |
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Basic Methods of Generating Concepts | |
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Patents as a Source of Ideas | |
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Using Contradictions to Generate Ideas | |
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The Theory of Inventive Machines, TRIZ | |
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Building a Morphology | |
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Other Important Concerns During Concept Generation | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Concept Evaluation and Selection | |
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Introduction | |
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Concept Evaluation Information | |
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Feasibility Evaluations | |
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Technology Readiness | |
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The Decision Matrix-Pugh's Method | |
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Product, Project, and Decision Risk | |
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Robust Decision Making | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Product Generation | |
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Introduction | |
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BOMs | |
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Form Generation | |
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Materials and Process Selection | |
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Vendor Development | |
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Generating a Suspension Design for the Marin 2008 Mount Vision Pro Bicycle | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Product Evaluation for Performance and the Effects of Variation | |
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Introduction | |
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Monitoring Functional Change | |
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The Goals of Performance Evaluation | |
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Trade-Off Management | |
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Accuracy, Variation, and Noise | |
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Modeling for Performance Evaluation | |
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Tolerance Analysis | |
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Sensitivity Analysis | |
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Robust Design by Analysis | |
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Robust Design Through Testing | |
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Summary | |
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Sources | |
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Exercises | |
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Product Evaluation: Design For Cost, Manufacture, Assembly, and Other Measures | |
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Introduction | |
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DFC-Design For Cost | |
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DFV-Design For Value | |
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DFM-Design For Manufacture | |
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DFA-Design-For-Assembly Evaluation | |
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DFR-Design For Reliability | |
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DFT and DFM-Design For Test and Maintenance | |
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DFE-Design For the Environment | |
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Summary | |
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Sources | |
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Exercises | |
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On the Web | |
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Wrapping Up the Design Process and Supporting the Product | |
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Introduction | |
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Design Documentation and Communication | |
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Support | |
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Engineering Changes | |
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Patent Applications | |
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Design for End of Life | |
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Sources | |
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On the Web | |
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Properties of 25 Materials Most Commonly Used in Mechanical Design | |
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Introduction | |
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Properties of the Most Commonly used Materials | |
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Materials Used in Common Items | |
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Sources | |
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Normal Probability | |
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Introduction | |
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Other Measures | |
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The Factor of Safety as a Design Variable | |
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Introduction | |
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The Classical RuIe-of-Thumb Factor of Safety | |
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The Statistical, Reliability-Based, Factor of Safety | |
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Sources | |
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Human Factors in Design | |
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Introduction | |
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The Human in the Workspace | |
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The Human as Source of Power | |
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The Human as Sensor and Controller | |
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Sources | |
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Index | |