| |
| |
Classroom Manual | |
| |
| |
Preface | |
| |
| |
| |
Introduction to Automotive Electrical and Electronic Systems | |
| |
| |
Introduction | |
| |
| |
Why Become An Electrical System Technician | |
| |
| |
The Role Of Electricity In The Automobile | |
| |
| |
Introduction to Electrical Systems | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Basic Theories | |
| |
| |
Introduction | |
| |
| |
Basics Of Electron Flow | |
| |
| |
Electricity Defined | |
| |
| |
Electrical Laws | |
| |
| |
Types Of Current | |
| |
| |
Electrical Circuits | |
| |
| |
Kirchhoff's Laws | |
| |
| |
Capacitance | |
| |
| |
Magnetism Principals | |
| |
| |
Theory Of Induction | |
| |
| |
Emi Suppression | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Electrical and Electronic Components | |
| |
| |
Introduction Electrical Components | |
| |
| |
Electronic Components | |
| |
| |
Circuit Protection Devices | |
| |
| |
Circuit Defects | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Wiring and Circuit Diagrams | |
| |
| |
Introduction | |
| |
| |
Automotive Wiring | |
| |
| |
Wiring Diagrams | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Automotive Batteries | |
| |
| |
Introduction | |
| |
| |
Conventional Batteries | |
| |
| |
Maintenance-Free Batteries | |
| |
| |
Hybrid Batteries | |
| |
| |
Recombination Batteries | |
| |
| |
High Voltage Batteries | |
| |
| |
Ultra-Capacitors | |
| |
| |
Battery Terminals | |
| |
| |
Battery Ratings | |
| |
| |
Battery Cables | |
| |
| |
Battery Holddowns | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Starting Systems and Motor Designs | |
| |
| |
Introduction | |
| |
| |
Direct-Current Motor Principles | |
| |
| |
Dc Motor Field Winding Designs | |
| |
| |
Starter Drives | |
| |
| |
Cranking Motor Circuits | |
| |
| |
Starter Control Circuit Components | |
| |
| |
Cranking Motor Designs | |
| |
| |
AC Motor Principles | |
| |
| |
Integrated Starter Generator | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Charging Systems | |
| |
| |
Introduction | |
| |
| |
Principal Of Operation | |
| |
| |
AC Generators | |
| |
| |
AC Generator Circuits | |
| |
| |
AC Generator Operation Overview | |
| |
| |
Regulation | |
| |
| |
Charging Indicators | |
| |
| |
Ac Generator Design Differences | |
| |
| |
Hev Charging Systems | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Lighting Circuits | |
| |
| |
Introduction | |
| |
| |
Lamps | |
| |
| |
Headlights | |
| |
| |
Headlight Switches | |
| |
| |
Concealed Headlights | |
| |
| |
Flash To Pass | |
| |
| |
Exterior Lights | |
| |
| |
Interior Lights | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Introduction to the Body Computer | |
| |
| |
Introduction | |
| |
| |
Computer Functions | |
| |
| |
Analog And Digital Principles | |
| |
| |
Microprocessor | |
| |
| |
Computer Memory | |
| |
| |
Information Processing | |
| |
| |
High Side And Low Side Drivers | |
| |
| |
Outputs | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Computer Inputs | |
| |
| |
Introduction | |
| |
| |
Thermistors | |
| |
| |
Pressure Sensors | |
| |
| |
Position And Motion Detection Sensors | |
| |
| |
Switch Inputs | |
| |
| |
Feedback Signals | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Vehicle Communication Networks | |
| |
| |
Introduction | |
| |
| |
Multiplexing Communication Protocols | |
| |
| |
Multiplexing Systems | |
| |
| |
Supplemental Data Bus Networks | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Advanced Lighting Circuits | |
| |
| |
Introduction | |
| |
| |
Computer-Controlled Concealed Headlights | |
| |
| |
Computer-Controlled Headlight Systems | |
| |
| |
Automatic On-Off With Time Delay | |
| |
| |
Automatic Headlight Dimming | |
| |
| |
Headlight Leveling | |
| |
| |
Adaptive Headlights | |
| |
| |
Daytime Running Lamps | |
| |
| |
Adaptive Brake Lights | |
| |
| |
Illuminated Entry Systems | |
| |
| |
Instrument Panel Dimming | |
| |
| |
Fiber Optics | |
| |
| |
Lamp Outage Indicators | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Instrumentation and Warning Lamps | |
| |
| |
Introduction | |
| |
| |
Electromechanical Gauges | |
| |
| |
Quartz Analog Instrumentation | |
| |
| |
Gauge Sending Units | |
| |
| |
Digital Instrumentation | |
| |
| |
Head-Up Display | |
| |
| |
Travel Information Systems | |
| |
| |
Warning Lamps | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Accessories | |
| |
| |
Introduction | |
| |
| |
Horns | |
| |
| |
Windshield Wipers | |
| |
| |
Computer Operated Wipers | |
| |
| |
Intelligent Windshield Wipers | |
| |
| |
Washer Pumps | |
| |
| |
Blower Motor Circuits | |
| |
| |
Electric Defoggers | |
| |
| |
Power Mirrors | |
| |
| |
Power Windows | |
| |
| |
Power Seats | |
| |
| |
Memory Seats | |
| |
| |
Power Door Locks | |
| |
| |
Automatic Door Locks | |
| |
| |
Keyless Entry | |
| |
| |
Anti-Theft Systems | |
| |
| |
Immobilizer Systems | |
| |
| |
Electronic Cruise Control Systems | |
| |
| |
Electronic Sunroof Concepts | |
| |
| |
Electronic Heated Windshield | |
| |
| |
Vehicle Audio Entertainment Systems | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
| |
Passive Restraint Systems | |
| |
| |
Introduction | |
| |
| |
Passive Seat Belt Systems | |
| |
| |
Air Bag Systems | |
| |
| |
Air Bag Deployment | |
| |
| |
Air Bag Warning Lamp | |
| |
| |
Passenger Side Air Bags | |
| |
| |
Hybrid Air Bag Types | |
| |
| |
Multi-Stage Air Bag Deployment | |
| |
| |
Side Impact Air Bags | |
| |
| |
Air Bag On/Off Switches | |
| |
| |
Seat Belt Pretensioners | |
| |
| |
Inflatable Knee Blockers | |
| |
| |
Occupant Classification Systems | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Review Questions | |
| |
| |
Shop Manual Preface | |
| |
| |
| |
Safety | |
| |
| |
Introduction | |
| |
| |
Personal Safety | |
| |
| |
Tool And Equipment Safety | |
| |
| |
Lifting The Vehicle | |
| |
| |
Running The Vehicle While In The Shop | |
| |
| |
Fire Hazards And Prevention | |
| |
| |
Hazardous Materials | |
| |
| |
Electrical System Safety | |
| |
| |
General Hybrid Electric Vehicle Safety | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Special Tools and Procedures | |
| |
| |
Introduction | |
| |
| |
Basic Electrical Troubleshooting | |
| |
| |
Test Equipment | |
| |
| |
Multimeters | |
| |
| |
Insulation Tester | |
| |
| |
Lab Scopes And Oscilloscopes | |
| |
| |
Scan Tools | |
| |
| |
Static Strap | |
| |
| |
Memory Keepers | |
| |
| |
Service Information | |
| |
| |
Working As An Electrical Systems Technician | |
| |
| |
Diagnostics | |
| |
| |
Summary | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Basic Electrical Troubleshooting and Service | |
| |
| |
Introduction | |
| |
| |
Testing For Circuit Defects | |
| |
| |
Testing Circuit Protection Devices | |
| |
| |
Testing And Replacing Electrical Components | |
| |
| |
Testing Diodes | |
| |
| |
Testing Transistors | |
| |
| |
Digital Storage Oscilloscope (Dso) | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Wiring Repair and Reading Circuit Diagrams | |
| |
| |
Introduction | |
| |
| |
Wire Repair | |
| |
| |
Replacing Fusible Links | |
| |
| |
Repairing Connector Terminals | |
| |
| |
Ground Straps | |
| |
| |
Reading Wiring Diagrams | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Battery Diagnosis and Service Introduction | |
| |
| |
General Precautions | |
| |
| |
Battery Inspection | |
| |
| |
Charging The Battery | |
| |
| |
Maintaining Memory Functions | |
| |
| |
Battery Test Series | |
| |
| |
Battery Drain Test | |
| |
| |
Battery Removal And Cleaning | |
| |
| |
Jumping The Battery | |
| |
| |
Hv Battery Service | |
| |
| |
Recycling Batteries | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Starting System Diagnosis and Service | |
| |
| |
Introduction | |
| |
| |
Starting System Service Cautions | |
| |
| |
Starting System Troubleshooting | |
| |
| |
Testing The Starting System | |
| |
| |
Starter Motor Removal | |
| |
| |
Starter Motor Disassembly | |
| |
| |
Starter Motor Component Tests | |
| |
| |
Starter Reassembly | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Charging System Testing and Service | |
| |
| |
Introduction | |
| |
| |
Charging System Service Cautions | |
| |
| |
Ac Generator Noises | |
| |
| |
Charging System Troubleshooting | |
| |
| |
Voltage Output Testing | |
| |
| |
Voltage Drop Testing | |
| |
| |
Field Current Draw Test | |
| |
| |
Current Output Testing | |
| |
| |
Full Field Test | |
| |
| |
Regulator Test | |
| |
| |
Diode/Stator Test | |
| |
| |
Diode Pattern Testing | |
| |
| |
Charging System Requirement Test | |
| |
| |
Ac Generator Removal And Replacement | |
| |
| |
Ac Generator Disassembly | |
| |
| |
Ac Generator Component Testing | |
| |
| |
Ac Generator Reassembly | |
| |
| |
Hev Inverter/Converter | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Lighting Circuits Repair and Diagnosis | |
| |
| |
Introduction | |
| |
| |
Headlights | |
| |
| |
Concealed Headlights | |
| |
| |
Headlight Switch Testing And Replacement | |
| |
| |
Dimmer Switch Testing And Replacement | |
| |
| |
Taillight Assemblies | |
| |
| |
Interior Lights | |
| |
| |
Lighting System Complexity | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Body Computer System Diagnosis | |
| |
| |
Introduction | |
| |
| |
Electronic Service Precautions | |
| |
| |
Diagnosis Of Computer Voltage Supply And Ground Circuits | |
| |
| |
Diagnostic Trouble Codes | |
| |
| |
Visual Inspection | |
| |
| |
Entering Diagnostics | |
| |
| |
Testing Actuators | |
| |
| |
Flashing The Bcm | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Question | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Sensor Diagnostic Routines | |
| |
| |
Introduction | |
| |
| |
Intermittent Faults | |
| |
| |
Diagnosing Temperature Sensors And Their Circuits | |
| |
| |
Diagnosing Pressure Sensors | |
| |
| |
Diagnosing Position And Motion Detection Sensors | |
| |
| |
| |
Testing Hall-Effect Sensors | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Vehicle Multiplexing Diagnostics | |
| |
| |
Introduction | |
| |
| |
Communication Fault Codes | |
| |
| |
Iso 9141-2 Bus System Diagnostics | |
| |
| |
Iso-K Bus System Diagnostics | |
| |
| |
Class A Bus System Diagnostics | |
| |
| |
J1850 Bus System Diagnostics | |
| |
| |
Controller Area Network Bus Diagnostics | |
| |
| |
Local Interconnect Network Bus Diagnostics | |
| |
| |
Enhanced Scan Tool Diagnostics | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Question | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Advanced Lighting Systems Diagnosis and Service | |
| |
| |
Introduction | |
| |
| |
Computer-Controlled Concealed Headlight Diagnosis | |
| |
| |
Testing Computer-Controlled Headlight Systems | |
| |
| |
Automatic Headlight System Diagnosis | |
| |
| |
Headlight Leveling Systems Daytime Running Lamps | |
| |
| |
Illuminated Entry System Diagnosis Fiber Optics Diagnosis | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Instrumentation and Warning Lamp System Diagnosis and Repair | |
| |
| |
Introduction | |
| |
| |
Instrument Panel And Printed Circuit Removal | |
| |
| |
Bcm Diagnostics | |
| |
| |
Self Diagnostics | |
| |
| |
Speedometer Diagnosis And Repair | |
| |
| |
Tachometer | |
| |
| |
Conventional Instrument Cluster Gauge Diagnosis | |
| |
| |
Electronic Gauge Diagnosis | |
| |
| |
Gauge Sending Units | |
| |
| |
Warning Lamps | |
| |
| |
Trip Computers | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Electrical Accessories Diagnosis and Repair | |
| |
| |
Introduction | |
| |
| |
Horn Diagnosis | |
| |
| |
Wiper System Service | |
| |
| |
Diagnosing Computer Controlled Wiper Systems | |
| |
| |
Automatic Wiper System Diagnosis | |
| |
| |
Windshield Washer System Service | |
| |
| |
Blower Motor Service | |
| |
| |
Electric Defogger Diagnosis And Service | |
| |
| |
Power Window Diagnosis | |
| |
| |
Power Seat Diagnosis Memory Seat Diagnosis | |
| |
| |
Power Door Lock Diagnosis | |
| |
| |
Automatic Door Lock System Troubleshooting | |
| |
| |
Remote Keyless Entry Diagnosis | |
| |
| |
Antitheft System Troubleshooting | |
| |
| |
Immobilizer System Service | |
| |
| |
Diagnosis And Service Of Electronic Cruise Control Systems | |
| |
| |
Electronic Sunroof Diagnosis | |
| |
| |
Electronically Heated Windshield Service | |
| |
| |
Audio And Video Entertainment Systems | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Servicing Passive Restraint Systems | |
| |
| |
Introduction | |
| |
| |
Automatic Seatbelt Service | |
| |
| |
Air Bag Safety And Service Warnings | |
| |
| |
Diagnostic System Check | |
| |
| |
Retrieving Fault Codes | |
| |
| |
Air Bag System Testing | |
| |
| |
Inspection After An Accident | |
| |
| |
Clean Up Procedure After Deployment | |
| |
| |
Component Replacement | |
| |
| |
Occupant Classification System Service | |
| |
| |
Case Study | |
| |
| |
Terms To Know | |
| |
| |
Ase-Style Review Questions | |
| |
| |
Ase Challenge Questions | |
| |
| |
Job Sheets | |
| |
| |
| |
Hybrid and High Voltage System Service | |
| |
| |
| |
Ase Practice Examination | |
| |
| |
| |
Metric Conversions | |
| |
| |
| |
Electrical And Electronic Special Tool Suppliers | |
| |
| |
Glossary of Terms | |
| |
| |
Index | |