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| Dedication | |
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| Preface | |
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| Features of the Text | |
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| About the Author | |
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| ASE Certification Tests | |
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| Acknowledgments | |
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| Engine Construction, Diagnosis, Disassembly, and Inspection | |
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| Engine Operation | |
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| Simple Engine | |
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| Four Stroke Engine Operation | |
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| Cylinder Arrangement | |
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| Valvetrain | |
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| Cylinder Block | |
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| Front-Wheel Drive | |
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| Engine Classifications | |
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| Combustion Chamber Designs | |
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| Direction of Crankshaft Rotation | |
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| Firing Order | |
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| Engine Cooling | |
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| Spark and Compression Ignition | |
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| Putting it All Together | |
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| High-Performance Engine Trivia | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Engine Shop Safety | |
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| General Shop Health and Safety | |
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| Shop Cleanliness | |
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| Fire Prevention | |
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| Tool and Equipment Safety | |
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| Lifting Equipment | |
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| Hazardous Materials | |
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| Engine Shop Safety Test | |
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| Diagnosing Engine Problems | |
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| Diagnosing Problems Before a Repair | |
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| Oil Consumption | |
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| Oil Leaks | |
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| Fuel Mixture Problems | |
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| Compression Loss | |
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| Engine Noises | |
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| Oil Pressure Problems | |
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| Cooling System Problems | |
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| Electronic Failures/Engine Damage | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Engine Removal, Disassembly, Inspection, and In-Chassis Repairs | |
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| Service Information | |
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| Service Literature | |
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| Engine Removal | |
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| Front-Wheel Drive Engine and Transaxle Removal | |
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| Engine Disassembly | |
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| Ordering Parts | |
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| Major Engine Repair-Engine in the Vehicle | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Cleaning the Engine | |
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| Cleaning Methods | |
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| Cleaning the Inside of the Engine | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Measuring | |
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| Metric System | |
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| Measuring Tools | |
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| Precision Measuring Tools | |
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| Study Questions | |
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| The Breathing System | |
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| Cylinder Head: Parts and Service | |
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| Head Disassembly | |
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| Carbon Removal | |
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| Crack Inspection | |
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| Crack Repair | |
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| Valve Guide Inspection | |
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| Valve Guide Repair | |
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| Reaming Valve Guides | |
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| Valve Guide Seals | |
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| Resurfacing Heads | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Cylinder Head: Springs, Valves, and Valve Seats | |
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| Valve Springs | |
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| Pushrods | |
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| Rocker Arms | |
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| Valves and Valve Service | |
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| Valve Seats and Service | |
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| Reassembling the Head | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Camshafts, Lifters, Timing Belts, and Chains | |
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| Camshaft | |
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| Controlling Camshaft Thrust | |
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| Valve Lash (Clearance) | |
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| Valve Lifters | |
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| Hydraulic Lifters and Lash Adjusters | |
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| Hydraulic Lifter Operation | |
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| Valve Timing | |
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| Roller Cam and Lifters | |
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| Cam Drives | |
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| Timing Drive Maintenance | |
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| Timing the Cam to the Crank | |
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| Timing Belts | |
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| Timing Belt Replacement | |
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| A Study Questions | |
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| ASE-Style Review Questions | |
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| Engine Power Development: Manifolds, Superchargers, and Camshaft Performance | |
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| Intake and Exhaust Manifolds | |
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| Turbochargers and Superchargers | |
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| Turbochargers | |
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| Belt-Driven Superchargers/Blowers | |
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| Camshaft and Engine Performance | |
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| Checking Cam Timing | |
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| Camshaft Phasing, Lobe Centers, and Lobe Spread | |
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| Cylinder Heads with Multiple Valves | |
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| Variable Valve Timing | |
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| Displacement on Demand | |
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| Power and Power Measurement | |
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| Power and Torque | |
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| Horsepower | |
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| Measuring Torque and Horsepower | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Cylinder Block Assembly | |
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| Cylinder Block: Inspection and Service | |
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| Cleaning the Block | |
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| Oil and Water Plugs | |
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| Main Bearing Caps | |
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| Main Bearing Bore Alignment | |
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| Decking the Block | |
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| Inspecting Cylinder Bores | |
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| Deglazing Cylinders | |
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| Reboring Cylinders | |
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| Honing Cylinders to Size | |
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| Chamfering the Cylinder | |
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| Cylinder Sleeves | |
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| Lifter Bores | |
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| Final Block Preparation | |
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| Cam Bearings | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Crankshaft, Bearings, and Engine Balancing | |
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| Crankshaft Design | |
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| Crank End Thrust | |
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| Checking Crank Condition | |
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| Other Crankshaft Modifications | |
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| Bearings | |
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| Engine Balancing | |
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| Engine Balance | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Pistons, Rings, and Connecting Rods | |
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| Pistons | |
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| Piston Rings | |
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| Wrist Pins | |
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| Connecting Rods | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Lubrication | |
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| Oil | |
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| Engine Oil Licensing and Certification | |
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| Oil Pumps | |
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| Priming the System | |
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| Oil Filters | |
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| Crankcase Ventilation | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Cooling System | |
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| Cooling System Circulation | |
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| Accessory Belts | |
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| Thermostat | |
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| Thermostat Bypass | |
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| Radiators | |
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| Radiator Fan | |
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| Ethylene Glycol Coolant | |
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| Coolant Service | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Engine Repair and Reassembly | |
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| Engine Hardware: Fasteners, Thread Repair, and Gaskets | |
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| Characteristics of Fasteners | |
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| Bolt Stretch | |
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| Torque and Friction | |
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| Drill Bits | |
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| Taps, Threads, and Dies | |
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| Repairing Broken Fasteners and Damaged Threads | |
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| Automotive Tubing Repair | |
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| Gaskets | |
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| Cylinder Head Gaskets | |
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| Gasket Sealers | |
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| Seals | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Reassembly and Starting | |
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| Warranty | |
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| Reassembly | |
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| Completion of Assembly | |
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| Engine Installation | |
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| Ignition System Installation and Timing | |
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| Engine Starting and Initial Break-in of the Camshaft | |
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| Final Inspection and Cleaning | |
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| Study Questions | |
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| ASE-Style Review Questions | |
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| Appendix | |
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| Glossary | |
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| Index | |