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| Preface | |
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| Acknowledgments | |
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| Manufacturing | |
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| Introduction | |
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| Manufacturing Sequence | |
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| Product Life Cycles—There's More Than One | |
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| Life Cycle Analysis | |
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| Potential for Waste and Value Added in Manufacturing | |
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| Vertically versus Horizontally Integrated Manufacturing | |
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| Waste and Its Unexpected Sources | |
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| The First Source of Waste | |
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| The Second Source of Waste | |
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| The Third Source of Waste | |
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| A New Product—First Phase for Waste Reduction | |
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| Existing Products—Second Phase for Waste Reduction | |
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| Regeneration | |
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| Life Cycle of the Manufacturing Facility 25� | |
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| Creating a Classifi cation System for a Compliant and Profitable Manufacturing System | |
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| Summary | |
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| Selected Bibliography | |
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| Building A Decision-making Model | |
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| Introduction | |
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| Industrial Production and Manufacturing | |
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| Classifying Manufacturing Industries | |
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| Major Product Groups from NAICS | |
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| Material Stocks | |
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| Major Material Families | |
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| Basic Process Classifi cations | |
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| Forming Processes | |
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| Separating Processes | |
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| Joining Processes | |
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| Conditioning Processes | |
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| Finishing Processes | |
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| Design Template for Classifying Manufacturing Processes | |
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| It All Began in Sally's Garden | |
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| The Analysis | |
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| Next Steps | |
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| Selected Bibliography | |
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| Environmental Regulations, Standards, and Profitability | |
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| Introduction | |
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| Organizing to Comply—The Management Foundation | |
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| Formalizing the Management Approach—The ISO Standards | |
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| ISO 14000 Series of Standards | |
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| Overview of Major Environmental Regulations | |
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| Clean Air Act Overview | |
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| Clean Water Act Overview | |
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| Solid and Hazardous Waste Management Overview | |
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| Summary—Compliance Can Mean Profits | |
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| Selected Bibliography | |
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| Case Studies | |
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| Introduction | |
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| Case Study 1 | |
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| Introduction | |
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| Waste Minimization Programs | |
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| Reuse and Recycling Activities in the Office | |
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| Reduction and Reuse of Packaging | |
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| Comment | |
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| Case Study 2 | |
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| Introduction | |
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| The Study and Methods Used | |
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| Conclusion | |
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| Comment | |
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| Case Study 3 | |
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| Introduction | |
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| Description of the Manufacturing Operation | |
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| Manufacturing Operations and Sequence | |
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| Steps Taken to Lessen the Environmental Impact of the Manufacturing Facility | |
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| Material Waste Reduction | |
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| Resource Reduction | |
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| Methods the Company Uses to Identify and Make Improvements | |
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| Summary | |
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| Comment | |
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| Case Study 4 | |
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| Introduction | |
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| Manufacturing Operations and Sequence | |
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| Steps Taken to Lessen the Environmental Impact of the Facility | |
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| Methods Used to Make Improvements | |
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| Examples of Waste Reduction | |
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| Comment | |
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| Case Study 5 | |
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| Introduction | |
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| Singapore Packaging Agreement | |
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| The "Three Rs" Approach to Solid Waste Minimization | |
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| Comment | |
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| Conclusion | |
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| Selected Bibliography | |
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| An Overview Of Tools Used To Improve Manufacturing Operations | |
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| Introduction | |
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| Waste Reduction: The Profi table and Compliant Process Chart—A Collaborative Tool for Both Groups and All Functions | |
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| Training and Development | |
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| Operator Self-Control | |
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| Culture Change | |
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| Manufacturing Engineering and Operations | |
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| Lean Manufacturing | |
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| Kaizen | |
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| Pareto Principle | |
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| Process Control | |
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| Certifi ed Management Systems | |
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| Design of Experiments | |
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| Poka-Yoke | |
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| Finding the Root Cause of a Problem | |
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| Fishbone or Ishikawa Diagram | |
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| Situational Awareness | |
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| Product Design | |
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| Design for Assembly | |
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| Human Resources | |
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| The Life Cycle | |
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| A Just-in-Time Workforce | |
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| Summary | |
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| Selected Bibliography | |
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| The Facility | |
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| Introduction | |
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| Making a Building That Can Be Regenerated | |
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| Plant Location | |
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| Sustainable Design | |
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| A Sustainable Building | |
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| Construction Sequence | |
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| Life Cycle and Life Cycle Cost Analysis | |
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| Cost Analysis Software | |
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| The eQUEST� Program | |
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| The eVALUator Program | |
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| Building for Environmental and Economic Sustainability | |
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| Energy Star | |
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| Energy Management Program | |
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| Steps to Establish an Energy Management Program | |
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| International Standards for an Energy Management System | |
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| Leadership in Energy and Environmental Design 174� | |
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| Summary | |
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| Selected Bibliography | |
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| Applying The Profitable And Compliant Process Chart | |
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| Introduction | |
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| PCPC Worksheets | |
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| Using the Data Collection Worksheets | |
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| Step 1: Material Selection | |
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| Step 2: Process Identifi cation | |
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| Step 3: Outsourcing Manufacturing Processes | |
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| Summary | |
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| Industrial Applications of the PCPC | |
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| Application 1: Avionic Systems, Incorporated | |
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| Comment | |
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| Application 2: American Automotive Corporation | |
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| Comment | |
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| Application 3: NAVAC Logistics Center | |
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| Comment | |
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| Application 4: Custom Machine Builders | |
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| Comment | |
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| Observations | |
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| Constructing the Virtual PCPC | |
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| Conclusion | |
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| Selected Bibliography | |
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| Glossary | |
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| Index | |