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Contributors | |
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Preface | |
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Process Equipment Operation | |
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Introduction | |
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Valves | |
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Types of Control Valves | |
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Control Valve Actuators | |
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Control Valve Sizing and Selection | |
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Common Problems of Control Valves | |
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Diagnosing Control Valve Problems | |
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Control Valve Reliability and Selection | |
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Control Valve Maintenance | |
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Control Valve Troubleshooting | |
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References | |
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Pumps | |
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Types of Pumps | |
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Pump Applications | |
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Pump Sizing and Selection | |
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Pump Maintenance | |
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Pump Troubleshooting | |
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Pipes | |
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Types of Pipes | |
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Pipe Selection | |
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Pipeline Network Design and Optimization | |
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Pipeline Failure | |
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Pipeline Inspection and Leak Detection | |
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Pipe Maintenance | |
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Pipe Troubleshooting | |
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References | |
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Cooling Towers | |
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Cooling Tower Operation | |
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Types of Cooling Towers | |
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Common Problems of Cooling Towers | |
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Measuring Cooling Tower Performance | |
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Cooling Tower Maintenance | |
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References | |
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Filters and Membranes | |
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Types of Filters | |
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Mechanisms of Filtration | |
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Filter Selection | |
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Particle-Size Measurement Techniques | |
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Filter Location | |
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Membrane Filtration | |
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Filter Maintenance | |
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References | |
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Sealing Devices | |
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Gaskets | |
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Compression Packings | |
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Mechanical Seals | |
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Expansion Joints | |
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General Sealing Device Selection | |
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References | |
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Steam Traps | |
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Steam Trap Operation | |
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Types of Steam Traps | |
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Steam Trap Installation | |
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Steam Trap Checking | |
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Common Problems of Steam Traps | |
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Steam Trap Selection | |
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Steam Trap Applications | |
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Steam Trap Sizing | |
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Steam Trap Maintenance | |
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References | |
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Process Compressors | |
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Types of Compressors | |
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Continuous Compression Compressors | |
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Intermittent Compression Compressors | |
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Centrifugal Compressors | |
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Reciprocating Piston Compressors | |
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Compressor Troubleshooting | |
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References | |
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Further Reading | |
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Conveyors | |
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Industrial Use of Conveyors | |
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Types of Conveyors | |
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Conveyor Selection | |
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Conveyor Safety | |
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Conveyor Maintenance | |
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Summary | |
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References | |
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Storage Tanks | |
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Types of Storage Tanks | |
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Storage Tank Classification | |
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Construction Materials | |
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Common Problems of Storage Tanks | |
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Storage Tank Maintenance | |
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Tank Appurtenances | |
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Storage Tank Maintenance | |
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References | |
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Mixers | |
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Mixing Concepts: Theory and Practice | |
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Fluid Mixing | |
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Solid Blending | |
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Mixing High-Viscosity Materials and Pastes | |
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Mechanical Components in Mixing Equipment | |
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References | |
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Boilers | |
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Types of Boilers | |
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Boiler Accessories | |
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Boiler Selection | |
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Common Problems of Boilers | |
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Boiler Failure Analysis and Welding Defects | |
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Boiler Maintenance | |
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Boiler Troubleshooting | |
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Boiler Chemicals | |
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Boiler Efficiency and Combustion | |
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References | |
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Further Reading | |
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Process Plant Reliability | |
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Engineering Economics for Chemical Processes | |
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Time Value of Money | |
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Cash Flow Analysis | |
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Profitability Analysis | |
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Cost Estimation and Project Evaluation | |
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References | |
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Process Component Function and Performance Criteria | |
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Material Classification | |
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General Physical Quantities and Considerations | |
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Material Transfer and Conveyance Equipment | |
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Conveyors | |
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Pumps | |
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Valves | |
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Pipes | |
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Conclusions | |
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References | |
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Failure Analysis and Interpretation of Components | |
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Assessing the Situation | |
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Failure Defined | |
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Taking Advantage of Failure | |
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Sources of Failure | |
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Failure of Materials and of Machines | |
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Types of Forces | |
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Strength | |
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Creep (Deformation) | |
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Fatigue (Material) | |
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Wear | |
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Property Changes | |
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Temperature | |
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Oxidation: Molecular Transitions and Chemical Influences | |
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Deposit Formation | |
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Factors that Affect Deposit Formation | |
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Documenting Failure | |
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References | |
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Mechanical Integrity of Process Vessels and Piping | |
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Perspectives on Mechanical Integrity, Fitness for Service, and Condition Monitoring | |
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Types of Flaws and Damage Mechanisms | |
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Inspection, Characterization, and Monitoring of Flaws | |
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Fracture Mechanics and Fitness-for-Service Assessment | |
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Control and Prevention of Brittle Fracture | |
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Case Histories and Examples of FFS Applications to Cracks in Process Plant Pressure Vessels | |
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References | |
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Design of Pressure Vessels and Piping | |
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Modes of Failure | |
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Basic Stress Analysis | |
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Design of Pressure Vessels | |
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Design of Piping Systems | |
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References | |
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Process Safety in Chemical Processes | |
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The Hazards | |
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Hazard Analysis | |
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Risk Analysis | |
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Safety Ratings | |
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Development and Design of a Safe Plant | |
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Safety Process Operation | |
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Safety and Reliability Analysis | |
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Summary | |
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References | |
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Process Measurement, Control, And Modeling | |
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Flowmeters and Measurement | |
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Flow Measurement Techniques | |
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Flow-Rate Meters | |
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Common Problems of Flowmeters | |
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Flowmeter Installation and Maintenance | |
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Calibration and Certification | |
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LACT and Prover Descriptions | |
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Troubleshooting LACT and Prover Systems | |
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Troubleshooting Flowmeters | |
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References | |
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Process Control | |
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Control System Components | |
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Control System Requirements | |
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Sensor Response | |
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Control Algorithms | |
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Loop Tuning | |
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Multiloop Control | |
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Final Control Elements | |
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Process Controllers | |
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Process Modeling and Simulation | |
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Process Modeling | |
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Process Simulation | |
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Process Optimization | |
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Commercial Tools for Process Modeling, Simulation, and Optimization | |
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Process Modeling Case Studies | |
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Concluding Remarks | |
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References | |
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Methods for Measuring Process Temperature | |
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Airflow Troubleshooting | |
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MIG Shielding Gas Control and Optimization | |
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Rupture Disk Selection | |
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Pressure Gauge Selection | |
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Corrosion and Its Mitigation in the Oil and Gas Industries | |
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Mixers | |
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Glossary of Processing Terms | |
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Garlock Sealing Technologies | |
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Index | |