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| Introduction | |
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| Scope of the Subject | |
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| Historical Development | |
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| Types of Production | |
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| References | |
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| Metal Cutting Operations | |
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| Introduction | |
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| Turning | |
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| Boring | |
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| Drilling | |
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| Reaming | |
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| Milling | |
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| Planing and Shaping | |
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| Broaching | |
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| Tapping and Threading | |
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| Grinding and Related Abrasive Processes | |
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| Roller Burnishing | |
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| Deburring | |
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| Examples | |
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| Problems | |
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| References | |
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| Machine Tools | |
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| Introduction | |
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| Production Machine Tools | |
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| CNC Machine Tools and Cellular Manufacturing Systems | |
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| Machine Tool Structures | |
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| Slides and Guideways | |
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| Axis Drives | |
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| Spindles | |
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| Coolant Systems | |
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| Tool Changing Systems | |
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| Examples | |
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| References | |
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| Cutting Tools | |
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| Introduction | |
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| Cutting Tool Materials | |
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| Tool Coatings | |
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| Basic Types of Cutting Tools | |
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| Turning Tools | |
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| Boring Tools | |
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| Milling Tools | |
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| Drilling Tools | |
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| Reamers | |
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| Threading Tools | |
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| Grinding Wheels | |
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| Microsizing and Honing Tools | |
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| Burnishing Tools | |
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| Examples | |
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| Problems | |
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| References | |
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| Toolholders and Workholders | |
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| Introduction | |
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| Toolholding Systems | |
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| Toolholder-Spindle Connection | |
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| Cutting Tool Clamping Systems | |
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| Balancing Requirements for Toolholders | |
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| Fixtures | |
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| Examples | |
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| Problems | |
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| References | |
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| Mechanics of Cutting | |
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| Introduction | |
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| Measurement of Cutting Forces and Chip Thickness | |
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| Force Components | |
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| Empirical Force Models | |
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| Specific Cutting Power | |
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| Chip Formation and Primary Plastic Deformation | |
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| Tool-Chip Friction and Secondary Deformation | |
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| Shear Plane and Slip-Line Theories for Continuous Chip Formation | |
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| Shear Plane Models for Oblique Cutting | |
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| Shear Zone Models | |
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| Minimum Work and Uniqueness Assumptions | |
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| Finite Element Models | |
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| Discontinuous Chip Formation | |
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| Built-up Edge Formation | |
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| Examples | |
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| Problems | |
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| References | |
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| Cutting Temperatures | |
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| Introduction | |
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| Measurement of Cutting Temperatures | |
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| Factors Affecting Cutting Temperatures | |
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| Analytical Models for Steady-State Temperatures | |
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| Finite Element and Other Numerical Models | |
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| Temperatures in Interrupted Cutting | |
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| Temperatures in Drilling | |
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| Thermal Expansion | |
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| Examples | |
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| Problems | |
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| References | |
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| Machining Process Analysis | |
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| Introduction | |
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| Turning | |
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| Boring | |
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| Milling | |
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| Drilling | |
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| Force Equations and Baseline Data | |
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| Process Simulation Application Examples | |
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| Finite Element Analysis for Clamping, Fixturing, and Workpiece Distortion Applications | |
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| Finite Element Application Examples | |
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| Examples | |
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| Problems | |
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| References | |
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| Tool Wear and Tool Life | |
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| Introduction | |
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| Types of Tool Wear | |
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| Measurement of Tool Wear | |
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| Tool Wear Mechanisms | |
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| Tool Wear - Material Considerations | |
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| Tool Life Testing | |
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| Tool Life Equations | |
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| Prediction of Tool Wear Rates | |
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| Tool Fracture and Edge Chipping | |
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| Drill Wear and Breakage | |
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| Thermal Cracking and Tool Fracture in Milling | |
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| Tool Wear Monitoring | |
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| Examples | |
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| Problems | |
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| References | |
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| Surface Finish and Integrity | |
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| Introduction | |
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| Measurement of Surface Finish | |
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| Surface Finish in Turning and Boring | |
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| Surface Finish in Milling | |
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| Surface Finish in Drilling and Reaming | |
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| Surface Finish in Grinding | |
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| Residual Stresses in Machined Surfaces | |
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| White Layer Formation | |
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| Surface Burn in Grinding | |
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| Examples | |
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| Problems | |
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| References | |
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| Machinability of Materials | |
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| Introduction | |
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| Machinability Criteria, Tests, and Indices | |
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| Chip Control | |
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| Burr Formation and Control | |
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| Machinability of Engineering Materials | |
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| References | |
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| Machining Dynamics | |
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| Introduction | |
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| Vibration Analysis Methods | |
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| Vibration of Discrete (Lumped Mass) Systems | |
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| Types of Machine Tool Vibration | |
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| Forced Vibration | |
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| Self-Excited Vibrations (Chatter) | |
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| Chatter Prediction | |
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| Vibration Control | |
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| Active Vibration Control | |
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| Examples | |
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| Problems | |
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| References | |
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| Machining Economics and Optimization | |
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| Introduction | |
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| Role of a Computerized Optimization System | |
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| Economic Considerations | |
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| Optimization of Machining Systems - Basic Factors | |
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| Optimization of Machining Conditions | |
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| Formulation of the Optimization Problem | |
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| Optimization Techniques | |
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| Examples | |
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| Problems | |
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| References | |
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| Cutting Fluids | |
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| Introduction | |
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| Types of Cutting Fluids | |
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| Coolant Application | |
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| Filtering | |
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| Condition Monitoring and Waste Treatment | |
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| Health and Safety Concerns | |
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| Dry and Near-Dry Machining Methods | |
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| Test Procedure for Cutting Fluid Evaluation | |
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| References | |
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| High Throughput and Agile Machining | |
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| Introduction | |
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| High Throughput Machining | |
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| Agile Machining Systems | |
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| Tooling and Fixturing | |
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| Materials Handling Systems | |
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| References | |
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| Design for Machining | |
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| Introduction | |
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| Machining Costs | |
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| General Design for Machining Rules | |
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| Special Considerations for Specific Types of Equipment and Operations | |
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| CAPP and DFM Programs | |
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| Part Quality Modeling | |
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| Examples | |
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| References | |
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| Index | |