Equipment Design | p. 1 |
Fluid Flow | p. 2 |
Velocity head | p. 3 |
Piping pressure drop | p. 4 |
Equivalent length | p. 4 |
Recommended velocities | p. 5 |
Two-phase flow | p. 7 |
Compressible flow | p. 9 |
Sonic velocity | p. 12 |
Metering | p. 12 |
Control valves | p. 13 |
Safety relief valves | p. 16 |
Heat Exchangers | p. 19 |
TEMA | p. 20 |
Selection guides | p. 24 |
Pressure drop shell and tube | p. 27 |
Temperature difference | p. 29 |
Shell diameter | p. 30 |
Shellside velocity maximum | p. 30 |
Nozzle velocity maximum | p. 31 |
Heat transfer coefficients | p. 31 |
Fouling resistances | p. 38 |
Metal resistances | p. 40 |
Vacuum condensers | p. 42 |
Air-cooled heat exchangers: forced vs induced draft | p. 42 |
Air-cooled heat exchangers: pressure drop air side | p. 43 |
Air-cooled heat exchangers: rough rating | p. 44 |
Air-cooled heat exchangers: temperature control | p. 46 |
Miscellaneous rules of thumb | p. 48 |
Fractionators | p. 49 |
Introduction | p. 50 |
Relative volatility | p. 50 |
Minimum reflux | p. 51 |
Minimum stages | p. 52 |
Actual reflux and actual theoretical stages | p. 52 |
Reflux to feed ratio | p. 53 |
Actual trays | p. 54 |
Graphical methods | p. 54 |
Tray efficiency | p. 55 |
Diameter of bubble cap trays | p. 59 |
Diameter of sieve/valve trays (F factor) | p. 60 |
Diameter of sieve/valve trays (Smith) | p. 61 |
Diameter of sieve/valve trays (Lieberman) | p. 63 |
Diameter of ballast trays | p. 63 |
Diameter of fractionators, general | p. 65 |
Control schemes | p. 65 |
Optimization techniques | p. 69 |
Reboilers | p. 72 |
Packed columns | p. 76 |
Absorbers | p. 97 |
Introduction | p. 98 |
Hydrocarbon absorber design | p. 98 |
Hydrocarbon absorbers, optimization | p. 100 |
Inorganic type | p. 101 |
Pumps | p. 104 |
Affinity laws | p. 105 |
Horsepower | p. 105 |
Efficiency | p. 105 |
Minimum flow | p. 105 |
General suction system | p. 106 |
Suction system NPSH available | p. 107 |
Suction system NPSH for studies | p. 108 |
Suction system NPSH with dissolved gas | p. 109 |
Larger impeller | p. 109 |
Construction materials | p. 109 |
Compressors | p. 112 |
Ranges of application | p. 113 |
Generalized Z | p. 113 |
Generalized K | p. 114 |
Horsepower calculation | p. 115 |
Efficiency | p. 119 |
Temperature rise | p. 121 |
Surge controls | p. 121 |
Drivers | p. 122 |
Motors: efficiency | p. 123 |
Motors: starter sizes | p. 124 |
Motors: service factor | p. 124 |
Motors: useful equations | p. 125 |
Motors: relative costs | p. 125 |
Motors: overloading | p. 126 |
Steam turbines: steam rate | p. 126 |
Steam turbines: efficiency | p. 126 |
Gas turbines: fuel rates | p. 127 |
Gas engines: fuel rates | p. 129 |
Gas expanders: available energy | p. 129 |
Separators/Accumulators | p. 130 |
Liquid residence time | p. 131 |
Vapor residence time | p. 132 |
Vapor/liquid calculation method | p. 133 |
Liquid/liquid calculation method | p. 135 |
Pressure drop | p. 135 |
Vessel thickness | p. 136 |
Gas scrubbers | p. 136 |
Reflux drums | p. 136 |
General vessel design tips | p. 137 |
Boilers | p. 138 |
Power plants | p. 139 |
Controls | p. 139 |
Thermal efficiency | p. 140 |
Stack gas enthalpy | p. 141 |
Stack gas quantity | p. 142 |
Steam drum stability | p. 143 |
Deaerator venting | p. 144 |
Water alkalinity | p. 145 |
Blowdown control | p. 145 |
Impurities in water | p. 145 |
Conductivity versus dissolved solids | p. 147 |
Silica in steam | p. 148 |
Caustic embrittlement | p. 148 |
Waste heat | p. 150 |
Cooling Towers | p. 153 |
System balances | p. 154 |
Temperature data | p. 154 |
Performance | p. 156 |
Performance estimate: a cast history | p. 158 |
Transfer units | p. 158 |
Process Design | p. 161 |
Refrigeration | p. 162 |
Types of systems | p. 163 |
Estimating horsepower per ton | p. 163 |
Horsepower and condenser duty for specific refrigerants | p. 164 |
Refrigerant replacements | p. 182 |
Ethylene/propylene cascaded system | p. 183 |
Steam jet type utilities requirements | p. 183 |
Ammonia absorption type utilities requirements | p. 186 |
Gas Treating | p. 187 |
Introduction | p. 188 |
Gas treating processes | p. 188 |
Reaction type gas treating | p. 190 |
Physical solvent gas treating | p. 191 |
Physical/chemical type | p. 191 |
Carbonate type | p. 192 |
Solution batch type | p. 192 |
Bed batch type | p. 193 |
Vacuum Systems | p. 194 |
Vacuum jets | p. 195 |
Typical jet systems | p. 196 |
Steam supply | p. 197 |
Measuring air leakage | p. 198 |
Time to evacuate | p. 198 |
Design recommendations | p. 199 |
Ejector specification sheet | p. 200 |
Pneumatic Conveying | p. 202 |
Types of systems | p. 203 |
Differential pressures | p. 204 |
Equipment sizing | p. 204 |
Blending | p. 206 |
Single-stage mixers | p. 207 |
Multistage mixers | p. 207 |
Gas/liquid contacting | p. 208 |
Liquid/liquid mixing | p. 208 |
Liquid/solid mixing | p. 208 |
Mixer applications | p. 209 |
Shrouded blending nozzle | p. 210 |
Vapor formation rate for tank filling | p. 210 |
Plant Design | p. 211 |
Process Evaluation | p. 212 |
Introduction | p. 213 |
Study definition | p. 213 |
Process definition | p. 215 |
Battery limits specifications | p. 222 |
Offsite specifications | p. 226 |
Capital investments | p. 230 |
Operating costs | p. 237 |
Economics | p. 240 |
Financing | p. 244 |
Reliability | p. 247 |
Metallurgy | p. 249 |
Embrittlement | p. 250 |
Stress-corrosion cracking | p. 256 |
Hydrogen attack | p. 257 |
Pitting corrosion | p. 259 |
Creep and creep-rupture life | p. 260 |
Metal dusting | p. 262 |
Naphthenic acid corrosion | p. 264 |
Fuel ash corrosion | p. 265 |
Thermal fatigue | p. 267 |
Abrasive wear | p. 269 |
Pipeline toughness | p. 270 |
Common corrosion mistakes | p. 271 |
Safety | p. 272 |
Estimating LEL and flash | p. 273 |
Tank blanketing | p. 273 |
Equipment purging | p. 275 |
Static charge from fluid flow | p. 276 |
Mixture flammability | p. 279 |
Relief manifolds | p. 282 |
Natural ventilation | p. 288 |
Controls | p. 289 |
Introduction | p. 290 |
Extra capacity for process control | p. 290 |
Controller limitations | p. 291 |
False economy | p. 292 |
Definitions of control modes | p. 292 |
Control mode comparisons | p. 292 |
Control mode vs application | p. 292 |
Pneumatic vs electronic controls | p. 293 |
Process chromatographs | p. 294 |
Operations | p. 295 |
Troubleshooting | p. 296 |
Introduction | p. 297 |
Fractionation: initial checklists | p. 297 |
Fractionation: Troubleshooting checklist | p. 299 |
Fractionation: operating problems | p. 301 |
Fractionation: mechanical problems | p. 307 |
Fractionation: Getting ready for troubleshooting | p. 311 |
Fractionation: "Normal" parameters | p. 312 |
Fluid flow | p. 313 |
Refrigeration | p. 316 |
Firetube heaters | p. 317 |
Safety relief valves | p. 318 |
Gas treating | p. 319 |
Compressors | p. 323 |
Measurement | p. 325 |
Startup | p. 326 |
Introduction | p. 327 |
Settings for controls | p. 327 |
Probable causes of trouble in controls | p. 328 |
Checklists | p. 330 |
Energy Conservation | p. 334 |
Target excess oxygen | p. 335 |
Stack heat loss | p. 336 |
Stack gas dew point | p. 336 |
Equivalent fuel values | p. 338 |
Heat recovery systems | p. 339 |
Process efficiency | p. 340 |
Steam traps | p. 341 |
Gas expanders | p. 343 |
Fractionation | p. 344 |
Insulating materials | p. 344 |
Process Modeling Using Linear Programming | p. 345 |
Process modeling using linear programming | p. 346 |
Properties | p. 351 |
Introduction | p. 352 |
Approximate physical properties | p. 352 |
Viscosity | p. 353 |
Relative humidity | p. 357 |
Surface tension | p. 358 |
Gas diffusion coefficients | p. 358 |
Water and hydrocarbons | p. 360 |
Natural gas hydrate temperature | p. 364 |
Inorganic gases in petroleum | p. 366 |
Foam density | p. 368 |
Equivalent diameter | p. 369 |
Autoignition temperature | p. 371 |
Gibbs free energy of formation | p. 376 |
New refrigerants | p. 386 |
Approximate Conversion Factors | p. 387 |
Approximate conversion factors | p. 388 |
Appendixes | p. 389 |
Shortcut Equipment Design Methods--Overview | p. 390 |
Geographic Information Systems | p. 392 |
Internet Ideas | p. 394 |
Process Safety Management | p. 397 |
Do-It-Yourself Shortcut Methods | p. 399 |
Overview for Engineering Students | p. 406 |
Modern Management Initiatives | p. 409 |
Process Specification Sheets | p. 410 |
Vessel data sheet | p. 411 |
Shell and tube exchanger data sheet | p. 412 |
Double pipe (G-fin) exchanger data sheet | p. 413 |
Air-cooled (fin-fan) exchanger data sheet | p. 414 |
Direct fired heater data sheet | p. 415 |
Centrifugal pump (horizontal or vertical) data sheet | p. 416 |
Pump (vertical turbine--can or propellor) data sheet | p. 417 |
Tank data sheet | p. 418 |
Cooling tower data sheet | p. 419 |
Index | p. 423 |
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