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Process Selection From Design to Manufacture

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ISBN-10: 0750654376

ISBN-13: 9780750654371

Edition: 2nd 2003 (Revised)

Authors: K. G. Swift, J. D. Booker

List price: $62.95
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This text uses an approach based on the identification of the candidate processes and applies these to specific components with individual properties and characteristics. A key factor is the provision of process information maps (primas).
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Book details

List price: $62.95
Edition: 2nd
Copyright year: 2003
Publisher: Elsevier Science & Technology
Publication date: 6/2/2003
Binding: Paperback
Pages: 336
Size: 6.75" wide x 9.63" long x 0.68" tall
Weight: 1.298
Language: English

Professor Ken Swift is the Lucas Professor of Manufacturing Systems Engineering at University of Hull, UK. Following decades of research and collaboration with leading manufacturing groups worldwide, his current research interests include capability analysis and probabilistic design, flexible assembly and inspection systems. He has received numerous awards and prizes in the area of design and manufacturing, including the Donald Julius Groen Prize, awarded for a paper on manufacturing process selection in the IMechE Journal of Engineering Manufacture.

Dr Julian Booker is Reader in Design and Manufacture at University of Bristol, UK, and a recognized expert in product design and process engineering. Working closely with industry, his research interests include the development and industrial implementation of design methods for manufacture, assembly, quality and reliability improvement, and the structural integrity of frictional machine elements using simulation and experimental methods.

Preface
Notation
A Strategic View
The Problem
Manufacturing Information for Design
Product Introduction Processes
A Process Selection Strategy
Selecting Candidate Processes
Introduction
PRIMA Selection
Manufacturing Processes
Surface Engineering Processes
Assembly Systems
Joining Processes
Process Information Maps (PRIMAs): Casting Processes
Sand Casting
Shell Moulding
Gravity Die Casting
Pressure Die Casting
Centrifugal Casting
Investment Casting
Ceramic Mould Casting
Plaster Mould Casting
Squeeze Casting
Plastic & Composite Processing
Injection Moulding
Reaction Injection Moulding
Compression Moulding
Transfer Moulding
Vacuum Forming
Blow Moulding
Rotational Moulding
Contact Moulding
Continuous Extrusion (Plastics)
Forming Processes
Hot Forging
Rolling
Drawing
Cold Forming
Cold Heading
Swaging
Superplastic Forming
Sheet Metal Shearing
Sheet Metal Forming
Spinning
Powder Metallurgy
Continuous Extrusion (Metals)
Machining Processes
Turning and Boring
Milling
Planing and Shaping
Drilling Broaching
Reaming
Grinding
Honing
Lapping
Nontraditional Machining Processes
Electrical Discharge Machining (EDM)
Electrochemical Machining (ECM)
Electron Beam Machining (EBM) Laser Bean Machining (LBM)
Chemical Machining (CM)
Ultrasonic Machining (USM)
Surface Engineering Processes
Hot Dipping
HardFacing
Cladding
Thermal Spraying
Chemical Vapour Deposition (CVD)
Physical Vapour Deposition (PVD)
Electroplating
Chemical Coating
Mechanical Treatments
Chemical Treatments
Painting
Assembly Technologies
Feeding Devices
Transfer Mechanisms
Manual Assembly Systems
Flexible Assembly Systems
Dedicated Assembly Systems
Joining Processes
Tungsten Inert-gas Welding (TIB)
Metal Inert-gas Welding (MIG)
Manual Metal Arc Welding (MMA)
Submerged Arc Welding (SAW)
Electron Beam Welding (LBM)
Plasma Arc Welding (PAW)
Resistance Welding (Spot, Seam, Projection, Flash, Electro-slag
Solid State Welding (Cold, Diffusion, Explosive, Friction, Ultrasonic
Thermit Welding (TW)
Gas Welding (GW)
Brazing
Soldering
Thermoplastic Welding
Adhesive Bonding
Mechanical Fastening
Combining the Use of the Selection Matrices and PRIMAs
Manufacturing Processes
Surface Engineering Processes
Assembly Systems
Joining Processes
Costing Designs
Introduction
Assembly Sequence Diagrams
Component Costing
Development of the Model
Basic Processing Cost (Pc)
Relative Cost Coefficient (Rc)
Material Cost (Mc)
Model Validation
Component Costing Case Studies
Manual Assembly Costing
Development of the Model
Assembly Costing Case Studies
Concluding Remarks
Sample Questions for Students
References
Bibliography
Appendices
Weld Joint Design
Blank Manufacturing Analysis Table
Guidelines for Assembly Orientated Design