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Introduction to Materials Management | |
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Introduction | |
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Operating Environment | |
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The Supply Chain Concept | |
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What Is Materials Management? | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Production Planning System | |
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Introduction | |
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Manufacturing Planning and Control System | |
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Sales and Operations Planning (SOP) | |
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Manufacturing Resource Planning (MRP II) | |
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Enterprise Resource Planning (ERP) | |
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Making the Production Plan | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Master Scheduling | |
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Introduction | |
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Relationship to Production Plan | |
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Developing a Master Production Schedule | |
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Production Planning, Master Scheduling, and Sales | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Material Requirements Planning | |
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Introduction | |
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Bills of Material | |
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Material Requirements Planning Process | |
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Using the Material Requirements Plan | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Capacity Management | |
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Introduction | |
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Definition of Capacity | |
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Capacity Planning | |
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Capacity Requirements Planning (CRP) | |
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Capacity Available | |
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Capacity Required (Load) | |
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Scheduling Orders | |
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Making the Plan | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Production Activity Control | |
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Introduction | |
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Data Requirements | |
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Order Preparation | |
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Scheduling | |
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Load Leveling | |
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Scheduling Bottlenecks | |
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Theory of Constraints and Drum-Buffer-Rope | |
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Implementation | |
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Control | |
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Production Reporting | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Purchasing | |
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Introduction | |
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Establishing Specifications | |
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Functional Specification Description | |
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Selecting Suppliers | |
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Price Determination | |
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Impact of Material Requirements Planning on Purchasing | |
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Key Terms | |
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Questions | |
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Problems | |
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Forecasting | |
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Introduction | |
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Demand Management | |
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Demand Forecasting | |
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Characteristics of Demand | |
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Principles of Forecasting | |
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Collection and Preparation of Data | |
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Forecasting Techniques | |
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Some Important Intrinsic Techniques | |
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Seasonality | |
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Tracking the Forecast | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Inventory Fundamentals | |
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Introduction | |
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Aggregate Inventory Management | |
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Item Inventory Management | |
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Inventory and the Flow of Material | |
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Supply and Demand Patterns | |
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Functions of Inventories | |
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Objectives of Inventory Management | |
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Inventory Costs | |
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Financial Statements and Inventory | |
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ABC Inventory Control | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Order Quantities | |
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Introduction | |
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Economic-Order Quantity (EOQ) | |
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Variations of the EOQ Model | |
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Quantity Discounts | |
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Use of EOQ When Costs Are Not Known | |
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Period-Order Quantity (POQ) | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Independent Demand Ordering Systems | |
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Introduction | |
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Order Point System | |
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Determining Safety Stock | |
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Determining Service Levels | |
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Different Forecast and Lead-Time Intervals | |
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Determining When the Order Point Is Reached | |
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Periodic Review System | |
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Distribution Inventory | |
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Key Terms | |
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Questions | |
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Problems | |
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Physical Inventory and Warehouse Management | |
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Introduction | |
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Warehouse Management | |
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Physical Control and Security | |
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Inventory Record Accuracy | |
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Key Terms | |
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Questions | |
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Problems | |
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Physical Distribution | |
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Introduction | |
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Physical Distribution System | |
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Interfaces | |
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Transportation | |
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Legal Types of Carriage | |
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Transportation Cost Elements | |
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Warehousing | |
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Packaging | |
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Materials Handling | |
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Multi-Warehouse Systems | |
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Key Terms | |
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Questions | |
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Problems | |
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Products and Processes | |
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Introduction | |
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Need for New Products | |
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Product Development Principles | |
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Product Specification and Design | |
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Process Design | |
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Factors Influencing Process Design | |
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Processing Equipment | |
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Process Systems | |
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Selecting the Process | |
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Continuous Process Improvement (CPI) | |
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Key Terms | |
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Questions | |
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Problems | |
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Just-in-Time Manufacturing | |
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Introduction | |
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Just-in-Time Philosophy | |
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Waste | |
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Just-in-Time Environment | |
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Manufacturing Planning and Control in a JIT Environment | |
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Which to Choose--MRP (ERP), Kanban, or Theory of Constraints? | |
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Summary | |
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Key Terms | |
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Questions | |
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Problems | |
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Total Quality Management | |
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What Is Quality? | |
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Total Quality Management (TQM) | |
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Quality Cost Concepts | |
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Variation as a Way of Life | |
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Process Capability | |
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Process Control | |
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Sample Inspection | |
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ISO 9000 | |
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Benchmarking | |
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JIT, TQM, and MRP II | |
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Key Terms | |
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Questions | |
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Problems | |
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Readings | |
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Index | |