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| Preface | |
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| Acknowledgments | |
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| Introduction | |
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| Eliminating Waste | |
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| Scenes in the Factory | |
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| Waste | |
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| Simplify, Combine, and Eliminate | |
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| Back-to-Basics Discipline | |
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| Housekeeping Improvements | |
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| Workplace Organization | |
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| Meeting Diversified Customer Needs with Quick Setup | |
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| Setup Time Reduction | |
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| Techniques for Quick Setup | |
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| Developing Flow on the Production Floor | |
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| From Process-Oriented Layout to Product-Oriented Layout | |
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| Machine Utilization Versus On-Demand Utilization | |
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| Expanding Skills for Increased Flexibility | |
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| Multiprocess Handling | |
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| Skill Development and Job Rotation | |
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| Improving Processes for Productivity Gains | |
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| Principles for Process Improvement | |
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| U-Shaped Lines | |
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| Process Analysis for Multiple Varieties of Items | |
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| Approaches to Process Improvement | |
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| Strengthening Our Nerves and Muscles | |
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| Jidoka (Autonomation) | |
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| Line Stop Concept | |
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| Andon (Trouble Lights) | |
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| Production Control Boards | |
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| Poka-Yoke (Foolproof Mechanisms) | |
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| Quality at the Source | |
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| Visual Control | |
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| Aiming for Zero Machine Trouble | |
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| Preventive Maintenance | |
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| Total Productive Maintenance | |
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| Scheduling a Steady Flow for Better Control | |
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| Leveled/Mixed Production | |
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| Cycle Time Control | |
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| Improving with Standards | |
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| Standard Work | |
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| Work Combination Chart | |
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| Tying Things Together | |
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| Kanban | |
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| Production Control System | |
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| Redefining the Roles of Conveyors and Transportation | |
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| Conveyors | |
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| Transportation | |
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| Suppliers as Extended Factories | |
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| New Supplier Relationships | |
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| Developing Co-Destiny with Employees | |
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| Job Security | |
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| Improvement Through People | |
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| Eliminating Problems at the Organizational Boundaries | |
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| Total Optimization and Local Optimization | |
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| Organizational Structure Follows Economic Need | |
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| People Make It Happen | |
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| Centralized and Decentralized Organization | |
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| Ownership, Ownership, Ownership | |
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| People Make It Happen | |
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| Establishing a Competitive Position | |
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| The Factory as Orchestra | |
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| Integration | |
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| Getting Started | |
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| Guided Autonomy | |
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| What is Manufacturing Strategy? | |
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| The New Manufacturing Challenge | |
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| Vision of the Future | |
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| Bibliography | |
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| Index | |