Basics of FMEA

ISBN-10: 1563273772
ISBN-13: 9781563273773
Edition: 2nd 2008 (Revised)
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Description: Fully updated with enhanced methods to reflect the latest ISO 9000 and ISO/TS 16949 standards, The Basics of FMEA, 2nd Editionsystematically assists developers and engineers in achieving quality and cost efficiency. It fully defines Failure Mode and  More...

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Book details

List price: $19.95
Edition: 2nd
Copyright year: 2008
Publisher: Productivity Press
Publication date: 12/10/2008
Binding: Paperback
Pages: 90
Size: 6.00" wide x 9.00" long x 0.25" tall
Weight: 0.396
Language: English

Fully updated with enhanced methods to reflect the latest ISO 9000 and ISO/TS 16949 standards, The Basics of FMEA, 2nd Editionsystematically assists developers and engineers in achieving quality and cost efficiency. It fully defines Failure Mode and Effect Analysis and provides a definitive ten step method for its implementation illustrated by an extended case study. The book demonstrates how to involve all stakeholders in the process so as to identify and preemptively eliminate those product deficiencies that originate in production. With a long track record of success in the military and the automotive industry, FMEA is now being applied to production concerns across a variety of industries.

Introduction
What Is an FMEA?
The History of FMEAs
What Is the Purpose of an FMEA?
Part of a Comprehensive Quality System
FMEAs and Bottom-Line Results
Example 1
Example 2
Example 3
ISO 9000, ISO/TS 16949, and FMEAs
The FMEA Process
Evaluating the Risk of Failure
Assessing the Risk Priority Number
The FMEA Team
FMEA Team Size
FMEA Team Membership
FMEA Team Leader
The Role of the Process Expert
Training the FMEA Team
FMEA Boundaries of Freedom
FMEA Scope
FMEA Start-Up Worksheet
Product/Design versus Process FMEAs
Product/Design
Process
Ten Steps for an FMEA
The FMEA Worksheet
Review the Process or Product
Brainstorm Potential Failure Modes
List Potential Effects for Each Failure Mode
Assigning Severity, Occurrence, and Detection Rankings
Assign a Severity Ranking for Each Effect
Assign an Occurrence Ranking for Each Failure Mode
Assign a Detection Ranking for Each Failure Mode and/or Effect
Calculate the Risk Priority Number for Each Failure Mode
Prioritize the Failure Modes for Action
Take Action to Eliminate or Reduce the High-Risk Failure Modes
Calculate the Resulting RPN as the Failure Modes Are Reduced
FMEA Case Study
Review the Process
Brainstorm Potential Failure Modes
List Potential Effects of Each Failure Mode
Assign a Severity Ranking for Each Effect
Assign an Occurrence Ranking for Each Failure Mode
Assign a Detection Ranking for Each Failure Mode and/or Effect
Calculate the Risk Priority Number for Each Failure Mode
Prioritize the Failure Modes for Action
Take Action to Eliminate or Reduce the High-Risk Failure Modes
Calculate the Resulting RPN as the Failure Modes Are Reduced or Eliminated
When and Where to Use FMEAs
Safety
Accounting/Finance
Software Design
Information Systems/Technology
Marketing
Human Resources
Purchasing
Creating a Process Flowchart
Brainstorming
Brainstorming Rules
Reaching Consensus on Severity, Occurrence, and Detection Rankings
Team Voting
Get the Process Expert Involved
Defer to One of the Team Members
Rank Failures and Effects within a Ranking Category
Talking It Out
Use the Higher Ranking
Examples of Custom Ranking Scales
Process Improvement Techniques
Mistake Proofing
Design of Experiments
Statistical Process Control
Team Problem Solving Using CI Tools
ISO/TS 16949 Requirements Referencing FMEAs
Alternative FMEA Worksheets
FMEA Glossary of Terms
Index

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