Lean Production Simplified The Nuts and Bolts of Making Assembly Operations Flow

ISBN-10: 1563272628
ISBN-13: 9781563272622
Edition: 2002
Authors: Pascal Dennis
List price: $30.00
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Book details

List price: $30.00
Copyright year: 2002
Publisher: Productivity Press
Binding: Hardcover
Pages: 170
Size: 7.00" wide x 9.75" long x 0.50" tall
Weight: 0.880

Foreward
Preface
The Birth of Lean Production
Craft Production
The Mass Production System
The Growing Dysfunction
The Birth of Lean Production
The Historic Bargain
A Virtue of Necessity
Completing the Lean Revolution at Toyota
Summary
The Lean Production System
Why Lean Production?
Systems and Systems Thinking
Basic Image of Lean Production
Customer Focus
Muda
Summary
Stability
Standards in the Lean System
The 5S System
Total Productive Maintenance
Summary
Standardized Work
Methods Engineering versus Lean Thinking
What Do We Have to Manage?
Why Standardized Work?
The Elements of Standardized Work
Charts Used to Define Standardized Work
Manpower Reduction
Overall Efficiency versus Individual Efficiency
Standardized Work and Kaizen
Common Layouts
Summary
Just-In-Time
Why JIT?
Basic Principles of JIT
The JIT System
Kanban
The Six Kanban Rules
Expanded Role of Conveyance
Production Leveling
Three Types of Pull Systems
Value Stream Mapping
Summary
Jidoka
Development of the Jidoka Concept
Why Jidoka?
Poka-yoke
Inspection Systems and Zone Control
Using Poka-yokes
Implementing Jidoka
Summary
Involvement--The Wind That Fills the Sail
Why Involvement?
The Terrible Waste of Humanity
Activities Supporting Involvement
Kaizen Circle Activity
Practical Kaizen Training
Suggestion Programs
Summary
Hoshin Planning
What Is Planning?
Why Plan?
Problems with Planning
Hoshin Planning
Hoshin Planning System
The Four Phases of Hoshin Planning
Summary
The Culture of Lean Production
What Is Lean Culture?
How Does Lean Culture Feel?
Summary
Glossary
Bibliography
Index

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