Cellular Manufacturing One-Piece Flow for Workteams

ISBN-10: 156327213X

ISBN-13: 9781563272134

Edition: 1999

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Book details

List price: $37.95
Copyright year: 1999
Publisher: Productivity Press
Publication date: 3/5/1999
Binding: Paperback
Pages: 86
Size: 7.25" wide x 10.00" long x 0.50" tall
Weight: 0.484
Language: English

Publisher's Message
Getting Started
The Purpose of This Book
What This Book Is Based On
Two Ways to Use This Book
How to Get the Most Out of Your Reading
Overview of the Contents
An Introduction to Cellular Manufacturing
Chapter Overview
What Is Cellular Manufacturing?
One-Piece Flow
High-Variety Production
Understanding Processes and Operations
Processes
Operations
Benefits of Cellular Manufacturing
How It Helps Companies
How It Helps You
In Conclusion
Summary
Reflections
Working in a Manufacturing Cell
Chapter Overview
Operating in a U-Shaped Cell
Becoming Multiskilled, Multimachine Operators
Cross-Training for Maximum Flexibility
Moving with the Work
Using Small, Flexible Machines
Using Autonomation (Jidoka) to Eliminate Machine Watching
In Conclusion
Summary
Reflections
Basic Elements of Cell Design
Chapter Overview
Understanding the Current Conditions
Collect Product and Production Data
Document Current Layout and Flow
Time the Process
Calculate Process Capacity and Takt Time
Create Standard Work Combination Sheets
Converting to a Process-Based Layout
Evaluate the Options
Plan Possible New Layouts
Move the Machines
Document the New Operating Procedures
Test to Confirm Improvement
Continuously Improving the Process
Shorten Cycle Times
Shorten Changeover Times
Eliminate Product Defects
Reduce Equipment Failures
In Conclusion
Summary
Reflections
Teamwork Tools for Cellular Manufacturing
Chapter Overview
Working in Teams
Standardizing Workplace Conditions through 5S
Using Visual Management for Production Control and Safety
Performing Autonomous Maintenance Activities
Using Activity Boards and One-Point Lessons
In Conclusion
Summary
Reflections
Reflections and Conclusions
Chapter Overview
Reflecting on What You've Learned
Opportunities for Further Learning
Conclusions
Additional Resources Related to Cellular Manufacturing
Books and Videos
Newsletters
Training and Consulting
Website
About the Productivity Development Team
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