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Introduction | |
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Endorsements | |
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Organizing by Value Stream | |
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Cross-Functional Teams Based on Value Stream | |
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Defining Roles by Value Stream within a Department | |
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Organizing Activities for Individuals by Value Stream | |
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Summary | |
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Creating Standard Work for Office and Service | |
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Standard Work-What It Is and Its Purpose | |
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Elements of Standard Work | |
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The �What� | |
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Key Points-The �How� and �Why� | |
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Time and Timing | |
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Visually Displaying Standard Work | |
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Benefits | |
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Steps to Creating Standard Work | |
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Summary | |
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Creating Flow in Office and Services | |
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Approaches to Flow in Office and Services | |
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Combining Activities | |
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Continuous Flow Processing with Multiple Roles | |
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Concurrent Processing | |
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Designing Flow Systems for Office and Services | |
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Identify Activities | |
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Determine the Demand Rate | |
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Determine Resource Requirements | |
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Identify Roles and Responsibilities, including Standard Work | |
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Determine Training and Cross-Training Needs | |
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Develop Visual Management Techniques | |
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Typical Results | |
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Summary | |
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Creating Level Pull in the Office | |
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Forms of Pull Systems | |
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Visibility of Queues | |
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Establishing Limits on Queues | |
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Establishing Decision Rules for the Queue | |
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Using Visual Signals That Are Worker Managed | |
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Leveling the System | |
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Steps to Implement Pull Systems | |
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Identify the Locations Where Queues Are Expected to Form | |
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Identify Means to Provide Visibility | |
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Establish Limits for the Queue | |
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Define Rules for the Queue | |
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Train People in the Pull System | |
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Monitor the System for Effectiveness | |
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Benefits of Office and Service Pull Systems | |
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Summary | |
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Establishing Visual Management in Office and Services | |
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Background | |
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Approaches to Visual Management | |
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Elements of Visual Management | |
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What Is the Purpose or Function of the Area? | |
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What Activities Are Performed in the Area? | |
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How Do People Know What To Do? | |
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How Do They Know How To Do It? | |
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How Do They Know How They Are Doing? | |
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What Is Done If Performance Expectations Are Not Being Met? | |
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Including Continuous Improvement in Visual Management | |
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Summary | |
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Lean Tools for Office and Services | |
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Workplace Organization or 5S | |
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Mistake Proofing | |
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Terms and Definitions | |
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Mistake Proofing Devices | |
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Mistake Proofing Devices and Examples | |
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Guide/Reference/Interference Device | |
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Template/Checklist Devices | |
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Light Contact Electrical Devices | |
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Counter Devices | |
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Odd-Part-Out Devices | |
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Sequence Restriction Devices | |
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Standardize and Solve Devices | |
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Critical Condition Indicator Devices | |
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Delivery Detection Devices | |
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Stopper/Gate | |
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Sensor Devices | |
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Mistake Proof Your Mistake Proofing Device | |
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Setup Reduction or Quick Changeover | |
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Functional Applications of Lean | |
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Sales and Marketing | |
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Stability Issues with Sales and Marketing | |
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Standardizing Sales and Marketing Processes | |
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Making the Sales and Marketing Function Visible | |
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Improving the Sales and Marketing Function | |
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Purchasing | |
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Stability Issues Relating to the Purchasing Function | |
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Standardizing Purchasing Processes | |
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Making the Purchasing Function Visual | |
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Improving the Purchasing Function | |
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Accounting | |
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Stability Issues in the Accounting Function | |
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Standardizing Accounting Processes | |
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Making the Accounting Function Visual | |
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Improving the Accounting Function | |
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Customer Service | |
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Stability Issues with Customer Service | |
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Standardizing Customer Service Processes | |
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Making Customer Service Visual | |
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Improving the Customer Service Function | |
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Human Resources | |
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Stability Issues Relating to Human Resources | |
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Standardizing HR Processes | |
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Making the HR Function Visible | |
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Improving the HR Function | |
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Summary | |
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Leading the Lean Organization | |
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Driving Continuous Improvement (PDCA) | |
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Mentoring | |
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Going to the Gemba | |
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Performance Measurement | |
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Recognition | |
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Summary | |
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The Quality Toolbox | |
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Forms | |
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Index | |