| |
| |
About the Series | |
| |
| |
Preface | |
| |
| |
| |
Product Development and Organization | |
| |
| |
| |
Product Development in the Changing Global World | |
| |
| |
| |
New Business Models and Practices | |
| |
| |
| |
Global Business Perspective | |
| |
| |
| |
Trends Affecting Product Development | |
| |
| |
| |
Best Practices for Product Development | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Product Development Process and Organization | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Collaborative Product Development | |
| |
| |
| |
Product Development Teams | |
| |
| |
| |
Concurrent Engineering | |
| |
| |
| |
The Product Development Process | |
| |
| |
| |
Program Organization | |
| |
| |
| |
Technical Risk Management | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
References | |
| |
| |
| |
Stages of Product Development | |
| |
| |
| |
Early Design: Requirement Definition and Conceptual Design | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Early Design | |
| |
| |
| |
Systematic Requirement Definition Process | |
| |
| |
| |
Product Requirements and Specifications | |
| |
| |
| |
Conceptual Design Process | |
| |
| |
| |
Requirement Allocation for a Notebook Computer | |
| |
| |
| |
Software Design Requirement Issues | |
| |
| |
| |
Service and Electronic Commerce Design Requirement Issues | |
| |
| |
| |
Reliability Design Requirement Issues | |
| |
| |
| |
Design Requirement Issues for Manufacturing, Producibility, and Process Design | |
| |
| |
| |
Requirement Issues for Global Trade | |
| |
| |
| |
Communication and Design Documentation | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Trade-off Analyses: Optimization Using Cost and Utility Metrics | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Trade-off Analysis | |
| |
| |
| |
Systematic Trade-off Analysis Process | |
| |
| |
| |
Trade-off Analysis Models and Parameters | |
| |
| |
| |
Design to Cost | |
| |
| |
| |
Design to Life Cycle Cost | |
| |
| |
| |
Producibility Effects on LCC | |
| |
| |
| |
Design for Warranties | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
References | |
| |
| |
| |
Detailed Design: Analysis and Modeling | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Detailed Design | |
| |
| |
| |
Design Analyses | |
| |
| |
| |
Detailed Design for Software | |
| |
| |
| |
Design Synthesis and High-Level Design Tools | |
| |
| |
| |
Prototypes in Detailed Design | |
| |
| |
| |
Modeling and Simulation | |
| |
| |
| |
Methodology for Generating and Using a Simulation | |
| |
| |
| |
Variability and Uncertainty | |
| |
| |
| |
Aging | |
| |
| |
| |
Stress Analysis | |
| |
| |
| |
Thermal Stress Analysis | |
| |
| |
| |
Finite Element Analysis | |
| |
| |
| |
Environmental Stress Analysis | |
| |
| |
| |
Failure Mode Analysis | |
| |
| |
| |
Detailed Design of Global Software | |
| |
| |
| |
Detailed Design for a Notebook Computer | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Test and Evaluation: Design Reviews, Prototyping, Simulation, and Testing | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Test and Evaluation | |
| |
| |
| |
Test and Evaluation Strategy | |
| |
| |
| |
Design Reviews | |
| |
| |
| |
Prototyping, Design Modeling, and Simulation | |
| |
| |
| |
Design for Test | |
| |
| |
| |
Test, Analyze, and Fix Methodology | |
| |
| |
| |
Software Test and Evaluation | |
| |
| |
| |
Environment, Accelerated Life, and Halt Testing | |
| |
| |
| |
Qualifying Parts, Technologies, and Vendors | |
| |
| |
| |
Production and Field Testing | |
| |
| |
| |
Notebook Computer Test and Evaluation | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Manufacturing: Strategies, Planning, and Methodologies | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Manufacturing | |
| |
| |
| |
Manufacturing's Strategies and the Company's Business Environment | |
| |
| |
| |
Manufacturing Planning | |
| |
| |
| |
Process Development | |
| |
| |
| |
Process Qualification and Verification | |
| |
| |
| |
Design Release and Production Readiness | |
| |
| |
| |
Design to the Methodologies and Technologies of Manufacturing | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
References | |
| |
| |
| |
Supply Chain: Logistics, Packaging, Supply Chain, and the Environment | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Supply Chain, Packaging and Environment | |
| |
| |
| |
Design for Supply Chain and Logistics | |
| |
| |
| |
Design for Customer Service and Maintenance | |
| |
| |
| |
Design for Disassembly | |
| |
| |
| |
Packaging Design | |
| |
| |
| |
Design for the Environment | |
| |
| |
| |
ISO 14000 | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
References | |
| |
| |
| |
Design for People: Ergonomics, Repairability, Safety, and Product Liability | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices to Design for People | |
| |
| |
| |
Human Interface | |
| |
| |
| |
Functional Task Allocation | |
| |
| |
| |
Task Analysis and Failure Modes Analysis | |
| |
| |
| |
Design Guidelines | |
| |
| |
| |
Prototyping and Testing | |
| |
| |
| |
Documentation for Users | |
| |
| |
| |
Repairability and Maintainability | |
| |
| |
| |
Design for Safety and Product Liability | |
| |
| |
| |
Product Liability | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Reading | |
| |
| |
| |
References | |
| |
| |
| |
Producibility And Reliability | |
| |
| |
| |
Producibility: Strategies in Design for Manufacturing | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Producibility | |
| |
| |
| |
Producibility Process | |
| |
| |
| |
Producibility Infrastructure | |
| |
| |
| |
Producibility Requirements Used for Optimizing Design and Manufacturing Decisions | |
| |
| |
| |
Tailor Design to the Current Business and Manufacturing Environment | |
| |
| |
| |
Knowledge and Lessons Learned Databases | |
| |
| |
| |
Competitive Benchmarking | |
| |
| |
| |
Process Capability Information | |
| |
| |
| |
Manufacturing Failure Modes | |
| |
| |
| |
Producibility Analyses, Methods, and Practices | |
| |
| |
| |
Design Reliability, Quality, and Testability | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Simplification: Commonality and Preferred Methods | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Simplification and Commonality | |
| |
| |
| |
Keep It Simple: "The K.I.S.S. Method" and Complexity Analysis | |
| |
| |
| |
Limit Customer Options or Features | |
| |
| |
| |
Product Platforms, Lines and Families | |
| |
| |
| |
Modularity and Scalability | |
| |
| |
| |
Part Reduction | |
| |
| |
| |
Process and Vendor Reduction and Re-engineering | |
| |
| |
| |
Part Families and Group Technology | |
| |
| |
| |
Function Analysis and Value Engineering | |
| |
| |
| |
Ergonomics and Human Engineering | |
| |
| |
| |
Mistake Proofing and Poka Yoke | |
| |
| |
| |
Minimize Manufacturing Requirements and Design for Preferred Processes | |
| |
| |
| |
Reduce Technical Risks | |
| |
| |
| |
Commonality, Standardization, and Reusability | |
| |
| |
| |
Common, Standard, or Preferred Part, Material, Software, and Vendor Lists | |
| |
| |
| |
Software Reuse | |
| |
| |
| |
Simplification Steps for Notebook Computer Assembly | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Producibility Guidelines and Measurement | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Design Practices | |
| |
| |
| |
Producibility Guidelines and Rules | |
| |
| |
| |
Design for Preferred Manufacturing Methods | |
| |
| |
| |
Producibility Measurement | |
| |
| |
| |
Producibility Software Tools | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Successful Producibility Methods Used in Industry | |
| |
| |
| |
Best Practices | |
| |
| |
| |
Best Manufacturing Practices Program | |
| |
| |
| |
Producibility Assessment Worksheet | |
| |
| |
| |
Boothroyd and Dewhurst Design for Assembly | |
| |
| |
| |
Robust Design | |
| |
| |
| |
Taguchi Methods | |
| |
| |
| |
Six Sigma Quality and Producibility | |
| |
| |
| |
Production Failure Mode Analysis, Root Cause, Isakawa Fish Diagrams, and Error Budget Analysis | |
| |
| |
| |
Mistake Proofing and Simplification | |
| |
| |
| |
Design For Quality Manufacturing | |
| |
| |
| |
Vendor and Manufacturing Qualification | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Question | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Reliability: Strategies and Practices | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Design Reliability | |
| |
| |
| |
Accurate Reliability Models Are Used in Trade-Off Analyses | |
| |
| |
| |
Reliability Life Characteristics | |
| |
| |
| |
Reliability Prediction | |
| |
| |
| |
Design for Reliability | |
| |
| |
| |
Multidiscipline Collaborative Design | |
| |
| |
| |
Technical Risk Reduction | |
| |
| |
| |
Simplification and Commonality | |
| |
| |
| |
Part, Material, Software, and Vendor Selection and Qualification | |
| |
| |
| |
Design Analysis to Improve Reliability | |
| |
| |
| |
Developmental Testing and Evaluation | |
| |
| |
| |
Production Reliability and Producibility | |
| |
| |
| |
Design for Reliability at Texas Instruments | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Readings | |
| |
| |
| |
References | |
| |
| |
| |
Testability: Design for Test and Inspection | |
| |
| |
| |
Important Definitions | |
| |
| |
| |
Best Practices for Testability | |
| |
| |
| |
Test Plan | |
| |
| |
| |
Examples of Defects and Failures | |
| |
| |
| |
Design for Effective and Efficient Test | |
| |
| |
| |
Design Process for Inspectability | |
| |
| |
| |
Design Process for Testability | |
| |
| |
| |
Software Testability Guidelines | |
| |
| |
| |
Testability Approaches for Electronic Systems | |
| |
| |
| |
Summary | |
| |
| |
| |
Review Questions | |
| |
| |
| |
Suggested Reading | |
| |
| |
| |
References | |
| |
| |
Index | |