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DeGarmo's Materials and Processes in Manufacturing

ISBN-10: 047005512X
ISBN-13: 9780470055120
Edition: 10th 2008 (Revised)
List price: $208.95
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Description: No other book in the field has stood the test of time as Degarmo. Now the new tenth edition continues the tradition by presenting a solid introduction to the fundamentals of manufacturing along with the most up-to-date information. In order to make  More...

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Book details

List price: $208.95
Edition: 10th
Copyright year: 2008
Publisher: John Wiley & Sons, Incorporated
Publication date: 3/9/2007
Binding: Hardcover
Pages: 1032
Size: 9.00" wide x 11.50" long x 2.00" tall
Weight: 4.972
Language: English

No other book in the field has stood the test of time as Degarmo. Now the new tenth edition continues the tradition by presenting a solid introduction to the fundamentals of manufacturing along with the most up-to-date information. In order to make the concepts easier to understand, a variety of engineering materials are discussed as well as their properties and means of modifying them. Manufacturing processes and the concepts dealing with producing quality products are also covered.

Preface
Introduction to DeGarmo's Materials and Processes in Manufacturing
Materials, Manufacturing, and the Standard of Living
Manufacturing and Production Systems
Case Study: Famous Manufacturing Engineers
Properties of Materials
Introduction
Static Properties
Dynamic Properties
Temperature Effects (Both High and Low)
Machinability, Formability, and Weldability
Fracture Toughness and the Fracture Mechanics Approach
Physical Properties
Testing Standards and Concerns
Case Study: Separation of Mixed Materials
Nature of Metals and Alloys
Structure-Property-Processing-Performance Relationships
The Structure of Atoms
Atomic Bonding
Secondary Bonds
Atom Arrangements in Materials
Crystal Structures of Metals
Development of a Grain Structure
Elastic Deformation
Plastic Deformation
Dislocation Theory of Slippage
Strain Hardening or Work Hardening
Plastic Deformation in Polycrystalline Metals
Grain Shape and Anisotropic Properties
Fracture of Metals
Cold Working, Recrystallization, and Hot Working
Grain Growth
Alloys and Alloy Types
Atomic Structure and Electrical Properties
Equilibrium Phase Diagrams and the Iron-Carbon System
Introduction
Phases
Equilibrium Phase Diagrams
Iron-Carbon Equilibrium Diagram
Steels and the Simplified Iron-Carbon Diagram
Cast Irons
Case Study: The Blacksmith Anvils
Heat Treatment
Introduction
Processing Heat Treatments
Heat Treatments Used to Increase Strength
Strengthening Heat Treatments for Nonferrous Metals
Strengthening Heat Treatments for Steel
Surface Hardening of Steel
Furnaces
Heat Treatment and Energy
Case Study: A Carpenter's Claw Hammer
Ferrous Metals and Alloys
Introduction to History-Dependent Materials
Ferrous Metals
Iron
Steel
Stainless Steels
Tool Steels
Alloy Cast Steels and Irons
Case Study: Interior Tub of a Top-Loading Washing Machine
Nonferrous Metals and Alloys
Introduction
Copper and Copper Alloys
Aluminum and Aluminum Alloys
Magnesium and Magnesium Alloys
Zinc-Based Alloys
Titanium and Titanium Alloys
Nickel-Based Alloys
Superalloys and Other Metals Designed for High-Temperature Service
Lead and Tin, and Their Alloys
Some Lesser Known Metals and Alloys
Metallic Glasses
Graphite
Case Study: Nonsparking Wrench
Nonmetallic Materials: Plastics, Elastomers, Ceramics, and Composites
Introduction
Plastics
Elastomers
Ceramics
Composite Materials
Case Study: Two-Wheel Dolly Handles
Material Selection
Introduction
Material Selection and Manufacturing Processes
The Design Process
Procedures for Material Selection
Additional Factors to Consider
Consideration of the Manufacturing Process
Ultimate Objective
Materials Substitution
Effect of Product Liability on Materials Selection
Aids to Material Selection
Case Study: Material Selection
Measurement and Inspection and Testing
Introduction
Standards of Measurement
Allowance and Tolerance
Inspection Methods for Measurement
Measuring Instruments
Vision Systems for Measurement
Coordinate Measuring Machines
Angle-Measuring Instruments
Gages for Attributes Measuring
Testing
Visual Inspection
Liquid Penetrant Inspection
Magnetic Particle Inspection
Ultrasonic Inspection
Radiography
Eddy-Current Testing
Acoustic Emission Monitoring
Other Methods of Nondestructive Testing and Inspection
Dormant versus Critical Flaws
Case Study: Measuring An Angle
Fundamentals of Casting
Introduction to Materials Processing
Introduction to Casting
Casting Terminology
The Solidification Process
Patterns
Design Considerations in Castings
The Casting Industry
Case Study: The Cast Oil-Field Fitting
Expendable-Mold Casting Processes
Introduction
Sand Casting
Cores and Core Making
Other Expendable-Mold Processes with Multiple-Use Patterns
Expendable-Mold Processes Using Single-Use Patterns
Shakeout, Cleaning, and Finishing
Summary
Case Study: Movable and Fixed Jaw Pieces for a Heavy-Duty Bench Vise
Multiple-Use-Mold Casting Processes
Introduction
Permanent-Mold Casting
Die Casting
Squeeze Casting and Semisolid Casting
Centrifugal Casting
Continuous Casting
Melting
Pouring Practice
Cleaning, Finishing, and Heat Treating of Castings
Automation in Foundry Operations
Process Selection
Case Study: Baseplate for a Household Steam Iron
Fabrication of Plastics, Ceramics, and Composites
Introduction
Fabrication of Plastics
Processing of Rubber and Elastomers
Processing of Ceramics
Fabrication of Composite Materials
Case Study: Fabrication of Lavatory Wash Basins
Fundamentals of Metal Forming
Introduction
Forming Processes: Independent Variables
Dependent Variables
Independent-Dependent Relationships
Process Modeling
General Parameters
Friction and Lubrication under Metalworking Conditions
Temperature Concerns
Case Study: Repairs to a Damaged Propeller
Bulk Forming Processes
Introduction
Classification of Deformation Processes
Bulk Deformation Processes
Rolling
Forging
Extrusion
Wire, Rod, and Tube Drawing
Cold Forming, Cold Forging, and Impact Extrusion
Piercing
Other Squeezing Processes
Surface Improvement by Deformation Processing
Case Study: Handle and Body of a Large Ratchet Wrench
Sheet-Forming Processes
Introduction
Shearing Operations
Bending
Drawing and Stretching Processes
Alternative Methods of Producing Sheet-Type Products
Pipe Welding
Presses
Case Study: Fabrication of a One-Piece Brass Flashlight Case
Powder Metallurgy
Introduction
The Basic Process
Powder Manufacture
Rapidly Solidified Powder (Microcrystalline and Amorphous)
Powder Testing and Evaluation
Powder Mixing and Blending
Compacting
Sintering
Hot-Isostatic Pressing
Other Techniques to Produce High-Density P/M Products
Metal Injection Molding (MIM) or Powder Injection Molding (PIM)
Secondary Operations
Properties of P/M Products
Design of Powder Metallurgy Parts
Powder Metallurgy Products
Advantages and Disadvantages of Powder Metallurgy
Process Summary
Case Study: Impeller for an Automobile Water Pump
Electronic Electrochemical Chemical and Thermal Machining Processes
Introduction
Chemical Machining Processes
Electrochemical Machining Processes
Electrical Discharge Machining
Case Study: Fire Extinguisher Pressure Gage
Fundamentals of Machining/Orthogonal Machining
Introduction
Fundamentals
Energy and Power in Machining
Orthogonal Machining (Two Forces)
Merchant's Model
Mechanics of Machining (Statics)
Shear Strain [Gamma] and Shear Front Angle [phi]
Mechanics of Machining (Dynamics)
Summary
Case Study: Orthogonal Plate Machining Experiment at Auburn University
Cutting Tools for Machining
Introduction
Cutting-Tool Materials
Tool Geometry
Tool Coating Processes
Tool Failure and Tool Life
Flank Wear
Economics of Machining
Cutting Fluids
Case Study: Comparing Tool Materials Based on Tool Life
Turning and Boring Processes
Introduction
Fundamentals of Turning, Boring, and Facing Turning
Lathe Design and Terminology
Cutting Tools for Lathes
Workholding in Lathes
Case Study: Estimating the Machining Time for Turning
Drilling and Related Hole-Making Processes
Introduction
Fundamentals of the Drilling Process
Types of Drills
Tool Holders for Drills
Workholding for Drilling
Machine Tools for Drilling
Cutting Fluids for Drilling
Counterboring, Countersinking, and Spot Facing
Reaming
Case Study: Bolt-down Leg on a Casting
Milling
Introduction
Fundamentals of Milling Processes
Milling Tools and Cutters
Machines for Milling
Case Study: HSS versus Tungsten Carbide Milling
Workholding Devices for Machine Tools
Introduction
Conventional Fixture Design
Design Steps
Clamping Considerations
Chip Disposal
Unloading and Loading Time
Example of Jig Design
Types of Jigs
Conventional Fixtures
Modular Fixturing
Setup and Changeover
Clamps
Other Workholding Devices
Economic Justification of Jigs and Fixtures
Case Study: Fixture versus No Fixture in Milling
Numerical Control (NC) and the A(4) Level of Automation
Introduction
Basic Principles of Numerical Control
Machining Center Features and Trends
Ultra-High-Speed Machining Centers (UHSMCs)
Summary
Case Study: Process Planning for the MfE
Other Machining Processes
Introduction
Introduction to Shaping and Planing
Introduction to Broaching
Fundamentals of Broaching
Broaching Machines
Introduction to Sawing
Introduction to Filing
Case Study: Cost Estimating-Planing vs. Milling
Abrasive Machining Processes
Introduction
Abrasives
Grinding Wheel Structure and Grade
Grinding Wheel Identification
Grinding Machines
Honing
Superfinishing
Free Abrasives
Case Study: Overhead Crane Installation
Thread and Gear Manufacturing
Introduction
Thread Making
Internal Thread Cutting-Tapping
Thread Milling
Thread Grinding
Thread Rolling
Gear Making
Gear Types
Gear Manufacturing
Machining of Gears
Gear Finishing
Gear Inspection
Case Study: Bevel Gear for a Riding Lawn Mower
Fundamentals of Joining
Introduction to Consolidation Processes
Classification of Welding and Thermal Cutting Processes
Some Common Concerns
Types of Fusion Welds and Types of Joints
Design Considerations
Heat Effects
Weldability or Joinability
Summary
Gas Flame and Arc Processes
Oxyfuel-Gas Welding
Oxygen Torch Cutting
Flame Straightening
Arc Welding
Consumable-Electrode Arc Welding
Nonconsumable-Electrode Arc Welding
Welding Equipment
Arc Cutting
Metallurgical and Heat Effects in Thermal Cutting
Case Study: Bicycle Frame Construction and Repair
Resistance and Solid-State Welding Processes
Introduction
Theory of Resistance Welding
Resistance Welding Processes
Advantages and Limitations of Resistance Welding
Solid-State Welding Processes
Case Study: Field Repair to a Power Transformer
Other Welding Processes, Brazing and Soldering
Introduction
Other Welding and Cutting Processes
Surface Modification by Welding-Related Processes
Brazing
Soldering
Adhesive Bonding, Mechanical Fastening, and Joining of Nonmetals
Adhesive Bonding
Mechanical Fastening
Joining of Plastics
Joining of Ceramics and Glass
Joining of Composites
Case Study: Golf Club Heads with Insert
Surface Engineering
Introduction
Mechanical Cleaning and Finishing Blast Cleaning
Chemical Cleaning
Coatings
Vaporized Metal Coatings
Clad Materials
Textured Surfaces
Coil-Coated Sheets
Edge Finishing and Burrs
Surface Integrity
Case Study: Dana Lynn's Fatigue Lesson
Quality Engineering
Introduction
Determining Process Capability
Inspection to Control Quality
Process Capability Determination from Control Chart Data
Determining Causes for Problems in Quality
Summary
Case Study: Boring QC Chart Blunders
Manufacturing Automation (web-based chapter) (www.wiley.com/college/DeGarmo)
The Enterprise (web-based chapter) (www.wiley.com/college/DeGarmo)
Rapid Prototyping, Tooling And Fabrication (web-based chapter) (www.wiley.com/college/DeGarmo)
Selected References for Additional Study (web-based)
Index

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