Manufacturing Engineering and Technology

ISBN-10: 0201361310
ISBN-13: 9780201361315
Edition: 4th 2001
List price: $122.00
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Description: The authors describe time-tested and modern methods of manufacturing engineering in this fourth edition. Every chapter has been reviewed and updated, as have all the bibliographies. 30% of the problems cited are also new.

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Book details

List price: $122.00
Edition: 4th
Copyright year: 2001
Publisher: Prentice Hall PTR
Publication date: 6/15/2000
Binding: Hardcover
Pages: 1148
Size: 7.50" wide x 10.25" long x 2.00" tall
Weight: 4.994
Language: English

The authors describe time-tested and modern methods of manufacturing engineering in this fourth edition. Every chapter has been reviewed and updated, as have all the bibliographies. 30% of the problems cited are also new.

Professor Serope Kalpakjianhas been teaching at the Illinois Institute of Technology since 1963. After graduating from Robert College (with High Honors), Harvard University, and the Massachusetts Institute of Technology, he joined Cincinnati Milacron, Inc., where he was a research supervisor in charge of advanced metal-forming processes. He has published numerous papers and is the author of several articles in encyclopedias and handbooks; he has also edited various volumes and serves on the editorial boards of several journals and theEncyclopedia Americana. He is the author of three additional manufacturing books, two of which received the M. Eugene Merchant Manufacturing Textbook Award. He is a Life Fellow of the American Society of Mechanical Engineers, Fellow and Life Member of ASM International, and Fell of the Society of Manufacturing Engineers, and is a full member (Emeritus) of the International Institution for Production Engineering Research (CIRP). He is a founding member and a past president of the North American manufacturing Research Institution. Professor Kalpakjian has received several awards: Citation by the Forging Industry Educational and Research Foundation for best paper (1966); Citation by the Society of Carbide and Tool Engineers (1977); The "Excellence in Teaching Award" from the Illinois Institute of Technology (1970); the "Centennial Medallion" by the American Society of Mechanical Engineers (1980); the International "Education Award" by the Society of Manufacturing Engineers (1989); and the Albert Easton White Distinguished Teacher Award by the American Society for Metals International (2000). Dr. Steven R. Schmidis an Associate Professor in the Department of Aerospace and Mechanical Engineering at the University of Notre Dame, where he teaches and conducts research in manufacturing, machine design, and tribology. As the Director of the Manufacturing Tribology Laboratory at the university, he oversees industry and governmentally funded research on a wide variety of manufacturing topics, including tribological issues in rolling, forging and sheet metal forming, polymer processing, medical device design and manufacture, and nanomechanics. He received his Bachelor's degree in Mechanical Engineering from the Illinois Institute of Technology (with Honors) and Master's and Ph.D. degrees, both in Mechanical Engineering, from Northwestern University. Dr. Schmid is the recipient of a National Science Foundation CAREERS Award and an ALCOA Foundation Young Faculty Award. He has been a leading proponent for the integration of research and engineering education; NSF has sponsored workshops on this issue for which he has served as head of the steering committee. He is the author of over thirty technical papers in various journals, has edited three conference proceedings, has co-authored "Fundamentals of Machine Elements," and has contributed two chapters to the CRC "Handbook of Modern Tribology." He serves on the Tribology Division Executive Committee of the American Society of Mechanical Engineers, and has held officer positions in the Society of Manufacturing Engineers and the Society of Tribology and Lubrication Engineers. He is a registered Professional Engineer an a Certified Manufacturing Engineer.

Preface
About the Authors
General Introduction
What is Manufacturing?
Examples of Manufactured Products
The Design Process and Concurrent Engineering
Design for Manufacture, Assembly, Disassembly, and Service
Selecting Materials
Selecting Manufacturing Processes
Computer-Integrated Manufacturing
Quality Assurance and Total Quality Management
Global Competitiveness and Manufacturing Costs
Lean Production and Agile Manufacturing
Environmentally-Conscious Design and Manufacturing
Product Liability
Organization for Manufacture
Fundamentals of Materials: Their Behavior and Manufacturing Properties
The Structure of Metals
Introduction
The Crystal Structure of Metals
Deformation and Strength of Single Crystals
Grains and Grain Boundaries
Plastic Deformation of Polycrystalline Metals
Recovery, Recrystallization, and Grain Growth
Cold-, Warm-, and Hot-Working
Mechanical Behavior, Testing, and Manufacturing Properties of Materials
Introduction
Tension
Compression
Torsion
Bending (Flexure)
Hardness
Fatigue
Creep
Impact
Failure and Fracture of Materials in Manufacturing and Service
Residual Stresses
Work, Heat, and Temperature
Physical Properties of Materials
Introduction
Density
Melting Point
Specific Heat
Thermal Conductivity
Thermal Expansion
Electrical, Magnetic, and Optical Properties
Corrosion Resistance
Metal Alloys: Their Structure and Strengthening by Heat Treatment
Introduction
Structure of Alloys
Phase Diagrams
The Iron-Carbon System
The Iron-Iron Carbide Phase Diagram and the Development of Microstructures in Steels
Cast Irons
Heat Treatment of Ferrous Alloys
Hardenability of Ferrous Alloys
Heat Treatment of Nonferrous Alloys and of Stainless Steels
Case Hardening
Annealing
Heat-Treating Furnaces and Equipment
Design Considerations for Heat Treating
Ferrous Metals and Alloys: Production, General Properties and Applications
Introduction
Production of Iron and Steel
Casting of Ingots
Continuous Casting
Carbon and Alloy Steels
Stainless Steels
Tool and Die Steels
Nonferrous Metals and Alloys: Production, General Properties, and Applications
Introduction
Aluminum and Aluminum Alloys
Magnesium and Magnesium Alloys
Copper and Copper Alloys
Nickel and Nickel Alloys
Superalloys
Titanium and Titanium Alloys
Refractory Metals and Alloys
Beryllium
Zirconium
Low-melting Alloys
Precious Metals
Shape-Memory Alloys
Amorphous Alloys
Nanomaterials
Polymers: Structure, General Properties, and Applications
Introduction
The Structure of Polymers
Thermoplastics
Thermosetting Plastics
Additives in Plastics
General Properties and Applications of Thermoplastics
General Properties and Applications of Thermosetting Plastics
Biodegradable Plastics
Elastomers (Rubbers)
Ceramics, Graphite, and Diamond: Structure, General Properties, and Applications
Introduction
The Structure of Ceramics
General Properties and Applications of Ceramics
Glasses
Glass Ceramics
Graphite
Diamond
Composite Materials: Structure, General Properties, and Applications
Introduction
The Structure of Reinforced Plastics
Properties of Reinforced Plastics
Applications of Reinforced Plastics
Metal-Matrix Composites
Ceramic-Matrix Composites
Other Composites
Metal-Casting Processes and Equipment
Fundamentals of Metal Casting
Introduction
Solidification of Metals
Fluid Flow
Fluidity of Molten Metal
Heat Transfer
Defects
Metal-Casting Processes
Introduction
Sand Casting
Shell-Mold Casting
Expendable-Pattern Casting (Lost Foam)
Plaster-Mold Casting
Ceramic-Mold Casting
Investment Casting
Vacuum Casting
Permanent-Mold Casting
Slush Casting
Pressure Casting
Die Casting
Centrifugal Casting
Squeeze Casting and Semisolid-Metal Forming
Casting Techniques for Single-Crystal Components
Rapid Solidifcation (Amorphous Alloys)
Inspection of Castings
Melting Practice and Furnaces
Foundries and Foundry Automation
Metal Casting: Design, Materials, and Economics
Introduction
Design Considerations
Casting Alloys
The Economics of Casting
Forming and Shaping Processes and Equipment
Rolling of Metals
Introduction
Flat Rolling
Flat-Rolling Practice
Rolling Mills
Shape-Rolling Operations
Production of Seamless Tubing and Pipe
Continuous Casting and Rolling; Integrated Mills and Minimills
Forging of Metals
Introduction
Open-Die Forging
Impression-Die and Closed-Die Forging
Related Forging Operations
Rotary Swaging
Forging-Die Design
Die Materials and Lubrication
Forgeability
Forging Machines
Forging Practice and Process Capabilities
Die Manufacturing Methods
Die Failures
The Economics of Forging
Extrusion and Drawing of Metals
Introduction
The Extrusion Process
Extrusion Practice
Hot Extrusion
Cold Extrusion
Impact Extrusion
Hydrostatic Extrusion
Extrusion Defects
Extrusion Equipment
The Drawing Process
Drawing Practice
Defects and Residual Stresses
Drawing Equipment
Sheet-Metal Forming Processes
Introduction
Shearing
Sheet-Metal Characteristics
Test Methods for Formability of Sheet Metals
Bending Sheet and Plate
Common Bending Operations
Tube Bending and Forming
Stretch Forming
Deep Drawing
Rubber Forming
Spinning
Superplastic Forming
Explosive, Magnetic-Pulse, Peen, and Other Forming Processes
The Manufacturing of Honeycomb Structures
The Dent Resistance of Sheet-Metal Parts
Equipment for Sheet-Metal Forming
The Economics of Sheet-Metal Forming Processes
Processing of Powder Metals, Ceramics, Glass, and Superconductors
Introduction
Production of Metal Powders
Compaction of Metal Powders
Sintering
Secondary and Finishing Operations
Design Considerations for Powder Metallurgy
Process Capabilities
Economics of Powder Metallurgy
Shaping Ceramics
Forming and Shaping of Glass
Techniques for Strengthening and Treating Glass
Design Considerations for Ceramics and Glasses
Processing of Superconductors
Forming and Shaping Plastics and Composite Materials
Introduction
Extrusion
Injection Molding
Blow Molding
Rotational Molding
Thermoforming
Compression Molding
Transfer Molding
Casting
Cold Forming and Solid-Phase Forming
Processing Elastomers
Processing Reinforced Plastics
Processing Metal-Matrix Composites
Processing Ceramic-Matrix Composites
Design Considerations and Economics of Forming and Shaping Plastics
Rapid Prototyping Operations
Introduction
Subtractive Processes
Additive Processes
Virtual Prototyping
Applications
Material-Removal Processes and Machines
Fundamentals of Cutting
Introduction
The Mechanics of Chip Formation
The Types of Chips Produced in Metal-Cutting
The Mechanics of Oblique Cutting
Cutting Forces and Power
Temperatures in Cutting
Tool Life: Wear and Failure
Surface Finish and Integrity
Machinability
Cutting-Tool Materials and Cutting Fluids
Introduction
Carbon and Medium-Alloy Steels
High-Speed Steels
Cast-Cobalt Alloys
Carbides
Coated Tools
Alumina-Based Ceramics
Cubic Boron Nitride
Silicon-Nitride Based Ceramics
Diamond
Whisker-Reinforced Tool Materials
Cutting-Tool Reconditioning
Cutting Fluids
Machining Processes Used to Produce Round Shapes
Introduction
Turning Parameters
Lathes and Lathe Operations
High-Speed Machining, Ultraprecision Machining, and Hard Turning
Cutting Screw Threads
Boring and Boring Machines
Drilling and Drills
Drilling Machines
Reaming and Reamers
Tapping and Taps
Design Considerations for Drilling, Reaming and Tapping
Machining Processes used to Produce Various Shapes
Introduction
Milling Operations
Milling Machines
Planing and Shaping
Broaching and Broaching Machines
Sawing
Filing and Finishing
Gear Manufacturing by Machining
Machining and Turning Centers, Machine-Tool Structures, and Machining Economics
Introduction
Machining and Turning Centers
Machine-Tool Structures
Vibration and Chatter in Machining
Machining Economics
Abrasive Machining and Finishing Operations
Introduction
Abrasives
Bonded Abrasives (Grinding Wheels)
The Grinding Process
Grinding Wheel Wear
Grinding Operations and Machines
Grinding Fluids
Design Considerations for Grinding
Ultrasonic Machining
Finishing Operations
Deburring
Economics of Grinding and Finishing Operations
Advanced Machining Processes and Nanofabrication
Introduction
Chemical Machining
Electrochemical Machining
Electrochemical Grinding
Electrical-Discharge Machining
Wire EDM
Laser-Beam Machining
Electron-Beam Machining and Plasma-Arc Cutting
Water-Jet Machining
Abrasive-Jet Machining
Nanofabrication
Micromachining
The Economics of Advanced Machining Processes
Joining Processes and Equipment
Fusion Welding Processes
Introduction
Oxyfuel Gas Welding
Arc-Welding Processes: Consumable Electrode
Electrodes
Arc-Welding Processes: Nonconsumable Electrode
Thermit Welding
Electron-Beam Welding
Laser-Beam Welding
Cutting
Welding Safety
Solid-State Welding Processes
Introduction
Cold Welding
Ultrasonic Welding
Friction Welding
Resistance Welding
Explosion Welding
Diffusion Bonding (Welding)
Diffusion Bonding/Superplastic Forming
The Metallurgy of Welding: Welding Design and Process Selection
Introduction
The Welded Joint
Weld Quality
Weldability
Testing Welded Joints
Weld Design and Process Selection
Brazing, Soldering, Adhesive Bonding, and Mechanical Fastening Processes
Introduction
Brazing
Soldering
Adhesive Bonding
Mechanical Fastening
Joining Plastics
Surface Technology
Surfaces: Their Nature, Roughness, and Measurement
Introduction
Surface Structure and Properties
Surface Integrity
Surface Texture
Surface Roughness
Tribology: Friction, Wear, and Lubrication
Introduction
Friction in Metals
Friction in Plastics and Ceramics
Reducing Friction
Friction Measurement
Wear
Wear of Plastics and Ceramics
Wear Measurement
Lubrication
Metalworking Fluids
Solid Lubricants
Conversion Coatings
Lubricant Selection
Surface Treatment, Coating and Cleaning
Introduction
Mechanical Surface Treatment and Coating
Case Hardening and Hard Facing
Thermal Spraying
Vapor Deposition
Ion Implantation
Diffusion Coating
Electroplating, Electroless Plating, and Electroforming
Anodizing
Conversion Coating
Hot Dipping
Porcelain Enameling, Ceramic Coating, and Organic Coatings
Diamond Coating
Painting
Surface Texturing
Cleaning Surfaces
Fabrication of Microelectronic Devices
Introduction
Semiconductors and Silicon
Crystal Growing and Wafer Preparation
Film Deposition
Oxidation
Lithography
Etching
Diffusion and Ion Implantation
Metallization and Testing
Bonding and Packaging
Yield and Reliability
Printed Circuit Boards
Common Aspects of Manufacturing
Engineering Metrology and Instrumentation
Introduction
Measurement Standards
Line-Graduated Instruments
Comparative Length-Measuring Instruments
Measuring Straightness, Flatness, Roundness, and Profile
Coordinate Measuring and Layout Machines
Gages
Optical Instruments
Automated Measurements
General Characteristics and Selection of Measuring Instruments
Geometric Dimensioning and Tolerancing
Quality Assurance, Testing, and Inspection
Introduction
Product Quality
Quality Assurance
Total Quality Management
Taguchi Methods
The ISO and QS Standards
Statistical Methods of Quality Control
Statistical Process Control
Reliability
Nondestructive Testing
Destructive Testing
Automated Inspection
Human Factors Engineering, Safety, and Product Liability
Introduction
Human-Factors Engineering
Safety
Environmental Considerations
Product Liability
Examples of Product Liability Claims
Manufacturing in a Competitive Environment
Automation of Manufacturing Processes
Introduction
Automation
Numerical Control
Programming for Numerical Control
Adaptive Control
Material Handling and Movement
Industrial Robots
Sensor Technology
Flexible Fixturing
Design for Assembly, Disassembly, and Service
Computer-Integrated Manufacturing Systems
Introduction
Manufacturing Systems
Computer-Integrated Manufacturing
Computer-Aided Design and Engineering
Computer-Aided Manufacturing
Computer-Aided Process Planning
Computer Simulation of Manufacturing Processes and Systems
Group Technology
Cellular Manufacturing
Flexible Manufacturing Systems
Just-in-Time Production
Communications Networks in Manufacturing
Artificial Intelligence
The Factory of the Future
Competitive Aspects of Manufacturing
Introduction
Selection of Materials
Product Design and Quantity of Material
Substitution of Materials
Selection of Manufacturing Processes
Process Capabilities
Manufacturing Costs
Value Engineering
Index

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