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| Introduction to Industrial Electronics | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction | |
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| Industrial Electronics-A Brief History | |
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| Manufacturing Classification | |
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| Classification of Industrial Control Electronics | |
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| Technology Pyramid and Tree | |
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| System Troubleshooting and Problem Solving | |
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| Prerequisite Circuit Analysis Competencies | |
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| Websites for Topics | |
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| Summary | |
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| Questions | |
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| Troubleshooting Problems | |
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| Problems | |
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| Discrete Control Input and Output Devices | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Discrete Control | |
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| Mechanical and Electrical Switch Classifications | |
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| Manually-Activated Electronic Circuit Switches | |
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| Mechanically-Activated Electronic Circuit Switches | |
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| Manually-Activated Industrial Control Switches | |
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| Mechanically-Activated Industrial Control Switches | |
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| Process-Activated Industrial Control Switches | |
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| Discrete Output Devices-Actuators | |
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| Relays | |
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| Contactors | |
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| Valves | |
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| Heaters and Pilot Lamps | |
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| Control Diagrams | |
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| Troubleshooting Input and Output Devices | |
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| Websites for Input and Output Device Vendors | |
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| Summary | |
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| Questions | |
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| Data Sheet Questions | |
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| Troubleshooting Problems | |
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| Problems | |
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| Solid-State Devices in Industrial Applications | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Solid-State Devices | |
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| PN Junctions and Solid-State Devices | |
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| Bipolar Junction Transistor (BJT) | |
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| Transistor Switches | |
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| Solid-State Relays | |
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| Transistor Biasing and Amplifiers | |
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| Common-Emitter Transistor Amplifier | |
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| Transistor Voltage Regulator | |
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| Transistor Inverter | |
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| Transistor DC-to-DC Converters | |
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| Troubleshooting BJT Circuits | |
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| Other Solid-State Devices | |
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| Websites for Solid-State Devices | |
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| Summary | |
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| Questions | |
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| Data Sheet Questions | |
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| Problems | |
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| Operational Amplifiers and Linear ICs | |
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| Learning Objectives | |
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| Career Tasks | |
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| Operational Amplifiers-A Brief History | |
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| Introduction to the Op-Amp Parameters | |
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| Understanding Op-Amp Data Sheets | |
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| Inverting Amplifier | |
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| Noninverting Amplifier | |
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| Summing Amplifier | |
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| Differential Amplifier | |
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| Voltage-to-Current Converters | |
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| Current-to-Voltage Converters | |
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| Integrators and Differentiators | |
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| Comparators and Window Detectors | |
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| Active Filter Circuits | |
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| Instrumentation Amplifiers | |
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| Current-Differencing Amplifiers | |
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| Troubleshooting Op-Amps | |
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| Websites for Op-Amps | |
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| Summary | |
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| Questions | |
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| Data Sheet Questions | |
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| Problems | |
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| SCRs, TRIACs, and Other Thyristors | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Thyristors | |
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| Silicon-Controlled Rectifiers | |
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| Thyristor Triggering Devices | |
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| SCR Applications | |
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| Triacs | |
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| Triac Applications | |
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| Controlled Thyristor Switches | |
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| Troubleshooting Thyristors | |
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| Websites for Thyristors | |
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| Summary | |
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| Questions | |
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| Data Sheet Questions | |
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| Problems | |
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| Discrete Automation Sensors and Devices | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Electronic Sensors | |
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| Noncontact Sensors-Proximity Type | |
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| Noncontact Sensors-Photoelectric Type | |
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| Sensor Output Interfaces | |
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| Analog Automation Sensors | |
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| Sensor Applications and Selection | |
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| Integrating Sensors into Power and Control Circuits | |
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| Vision Systems | |
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| Troubleshooting Discrete Sensor Applications | |
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| Websites for Discrete Automation Sensors | |
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| Summary | |
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| Questions | |
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| Data Sheet Questions | |
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| Troubleshooting Problems | |
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| Problems | |
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| Analog Process Control Devices and Sensors | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Analog Process Control Devices and Sensors | |
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| Process Actuators and Output Devices | |
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| Control Valves | |
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| Electrical Heating Elements | |
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| Introduction to Control Sensors, Transmitters, and Transducers | |
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| Temperature Sensors | |
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| Pressure Sensors | |
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| Flow Sensors | |
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| Level Sensors | |
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| Position Sensors | |
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| Other Process Sensors | |
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| Troubleshooting Process Control Devices and Sensors | |
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| Websites for Process Control Devices and Sensors | |
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| Summary | |
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| Questions | |
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| Problems | |
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| Safety | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Safety | |
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| Safety Standards | |
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| Employee Safety | |
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| Safeguarding the Work Cell | |
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| Presence Sensors | |
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| Interlock Devices | |
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| Developing a Safety Strategy | |
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| Design Guidelines | |
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| Safety Justification | |
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| Websites for Safety | |
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| Summary | |
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| Questions | |
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| Problems | |
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| DC Motors and Control Circuits | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to DC Motors | |
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| Magnetic Theory | |
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| Capabilities of the DC Motor | |
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| DC Motor Components | |
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| DC Motor Types and Typical Operation | |
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| DC Series Motors | |
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| DC Shunt Motors | |
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| DC Compound Motors | |
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| Other Speed and Direction Control Techniques | |
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| DC Traction Motors | |
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| Braking Techniques | |
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| Websites for DC Motors and Control Circuits | |
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| Summary | |
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| Questions | |
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| Problems | |
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| AC Motors and Variable-Speed Drives | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to AC Motors | |
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| Fundamentals of Operation | |
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| AC Motor Components | |
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| Single-Phase Induction Motors | |
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| Three-Phase AC Motors | |
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| Control of Three-Phase Motors | |
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| Understanding Motor Data Plates | |
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| AC Motor Drives | |
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| Websites for AC Motors and Variable-Speed Drives | |
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| Summary | |
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| Questions | |
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| Problems | |
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| Special-Purpose Motors and Control Devices | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Special-Purpose Motors | |
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| Permanent Magnet DC Motors | |
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| Brushless DC Motors | |
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| Stepper Motors | |
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| Servo Motors | |
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| Optical Encoders | |
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| Resolvers | |
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| Comparison of Special-Purpose Motors | |
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| Websites for Special-Purpose Motors and Control Devices | |
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| Summary | |
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| Questions | |
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| Problems | |
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| Programmable Logic Controllers | |
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| Learning Objectives | |
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| Career Tasks | |
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| PLC Introduction and Definition | |
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| PLC System and Components | |
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| PLC Types | |
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| IEC 61131-3 Standard Languages | |
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| IEC 61131-3 Ladder Diagram (LD) | |
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| Traditional Ladder Logic Programming | |
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| Function Block Diagram (FBD) | |
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| Structured Text (ST) | |
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| Sequential Function Chart (SFC) | |
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| Websites for Programmable Logic Controllers | |
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| Summary | |
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| Questions | |
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| Resource Questions | |
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| Problems | |
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| Embedded Microcontrollers | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Embedded Microcontrollers | |
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| Microcontroller Hardware Fundamentals | |
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| Microcontroller Data Sheets | |
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| Microcontroller Programming Fundamentals | |
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| Embedded Microcontroller Applications | |
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| Websites for Embedded Microcontrollers | |
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| Summary | |
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| Questions | |
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| Problems | |
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| Control of Continuous Processes | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Controls | |
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| System Response | |
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| Open- and Closed-Loop Control Systems | |
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| Attributes of an Effective Control System | |
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| Lag and Lead Processes | |
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| Single-Loop Intermittent Controllers | |
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| Single-Loop Continuous Controllers | |
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| Digital Control | |
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| Manual Control Mode and Bumpless Transfer | |
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| Fuzzy Controllers | |
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| Tuning Process Control Systems | |
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| Instrumentation Symbols and Drawing Standards | |
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| Troubleshooting Process Systems | |
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| Websites for Control of Continuous Processes | |
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| Summary | |
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| Questions | |
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| Resource Questions | |
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| Problems | |
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| Operation and Programming of Industrial Robots | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to Industrial Robots | |
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| Definition of Industrial Robots | |
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| The Basic Robot System | |
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| Production Tooling | |
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| Robot Controller | |
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| Teach Stations | |
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| Robot Programming Fundamentals | |
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| Programming Servo Robots | |
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| Syntax for a Servo Robot Programming Language | |
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| Programming Nonservo Robots | |
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| Robot Safety | |
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| Troubleshooting Robot Systems | |
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| Websites for Industrial Robots | |
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| Summary | |
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| Questions | |
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| Data Sheet Questions | |
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| Troubleshooting Problems | |
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| Problems | |
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| Data Communication Between Intelligent Machines | |
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| Learning Objectives | |
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| Career Tasks | |
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| Introduction to the Enterprise Network | |
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| Classification of Network Media | |
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| Enterprise Networks | |
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| Factory-Floor Data Network | |
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| Fieldbus Networks | |
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| Troubleshooting Network Systems | |
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| Websites for Data Networks | |
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| Summary | |
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| Questions | |
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| Problems | |
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| Glossary | |
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| Index | |