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Preface | |
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Acknowledgments | |
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Maintenance Management | |
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Overview of CMMS | |
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Computerized Maintenance Management System (CMMS) | |
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CMMS Modules | |
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Equipment management | |
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Preventive maintenance (PM) | |
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Labor | |
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Planning/scheduling | |
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Vendor | |
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Inventory control | |
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Purchasing | |
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Budgeting | |
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Additional features | |
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Emerging technologies | |
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Machine Replacement Analysis | |
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Economic life of a new machine | |
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Existing machine's economic life | |
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ISO/QS Compliance Case Study | |
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Spare Parts Inventory Management | |
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Mobile Technology Case Studies | |
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Rush Medical Center, Chicago, Illinois | |
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Hewlett Packard, Corvallis, Oregon | |
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Columbia Gas Transmission (Eastern United States) | |
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Mobile Technology Case Study | |
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Using Mobile Handheld Units in Conjunction with CMMS | |
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How to Successfully Justify a Computerized Maintenance System | |
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Introduction | |
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Roadblocks to CMMS Acquisition | |
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Step-by-Step Process | |
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Form a team | |
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Identify problems with present system | |
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Determine objectives, features, and benefits | |
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Financial Analysis | |
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Savings | |
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Cost estimates | |
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Set up Key Performance Indicators (KPIs) | |
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Conclusion | |
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How to Specify, Evaluate, and Select a CMMS | |
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Introduction | |
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In-House Development | |
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Purchase Ready-Made Software | |
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Step-by-Step Process | |
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Form a team | |
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Establish a team | |
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Determine the objectives | |
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Identify the hardware alternatives | |
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Develop the system specifications | |
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Conduct preliminary screening | |
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Further evaluation | |
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Compile, Compare, and Select | |
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Conclusion | |
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System Specifications Example 1 | |
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Introduction and instructions to suppliers | |
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Customer profile | |
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Corporate profile | |
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General questions | |
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Costing and pricing | |
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System functional specification | |
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System Specifications Example 2 | |
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Functional location or hierarchy of equipment | |
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Equipment specifications and parts lists | |
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Work requests, work orders, and work order planning | |
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Preventive maintenance (PM) routes | |
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History | |
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Central functions | |
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Overall system functionality | |
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CMMS Vendor Comparison | |
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Company-package-price | |
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Integration | |
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Basic capabilities | |
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Work order scheduling | |
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Work order control | |
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Inventory control and purchasing | |
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Preventive and condition-based maintenance I | |
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Preventive and condition-based maintenance II | |
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Equipment history | |
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Advanced functions and displays I | |
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Advanced functions and displays II | |
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How to Implement a CMMS | |
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Introduction | |
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Why So Many CMMS Projects Fail | |
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Step-By-Step Process for Implementing a CMMS Project | |
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Form a team | |
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Management commitment | |
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Prepare for change | |
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Order software/hardware | |
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Define scope of project | |
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Planning | |
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Training | |
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Installation and configuration | |
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Data gathering | |
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Data entry | |
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Follow up/monitoring | |
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Conclusion | |
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Case Study: CMMS Implementation | |
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How to Audit/Optimize Your CMMS | |
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Introduction | |
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How to Use This Audit | |
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Audit Results | |
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Conclusion | |
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CMMS Survey | |
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Computerized Maintenance Management System and Total Productive Maintenance | |
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How to Turn Maintainance into a Profit Center | |
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The Maintenance Image | |
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Cost Center versus Profit Center Approach | |
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How to Turn Maintenance into a Profit Center | |
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How can a CMMS help? | |
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Profit-Driven Maintenance (PDM) | |
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Conclusion | |
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Bibliography | |
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Glossary | |
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Index | |