Design for Manufacturability Handbook

ISBN-10: 007007139X
ISBN-13: 9780070071391
Edition: 2nd 1999 (Revised)
Authors: James G. Bralla
List price: $162.00
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Description: Design for Manufacturability (DFM) encompasses the design techniques for producing high quality products and components at the lowest possible cost. With the insights from this updated edition, engineers can design for function, durability, and  More...

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Book details

List price: $162.00
Edition: 2nd
Copyright year: 1999
Publisher: McGraw-Hill Education
Publication date: 8/22/1998
Binding: Hardcover
Pages: 1360
Size: 6.50" wide x 9.50" long x 2.25" tall
Weight: 3.784
Language: English

Design for Manufacturability (DFM) encompasses the design techniques for producing high quality products and components at the lowest possible cost. With the insights from this updated edition, engineers can design for function, durability, and appearance--while ensuring the most efficient, effective means of manufacturing. Over 50 experts have contributed to this exacting blueprint for every stage of the manufacturing process. Its directions for solid and practical design include a quick check of do's and don'ts as well as specific tips for developing the most producible design. The details needed to forecast a successful design project are all here. Complete coverage of every stage addresses: economical use of raw materials, formed metal and machined components, castings, nonmetallic parts, to final assembly and finishing. Each process is described clearly, and enhanced by quick reference section. New chapters needed to forecast a successful design project are all here. Complete coverage of every stage addresses: economical use of raw materials, formed metal and machined components, castings, nonmetallic parts, to final assembly and finishing. Each process is described clearly, and enhanced by quick reference section. New chapters on DFM for Electronics, Low-Run Production, Computerization, Concurrent Engineering and Excellence (DFX) make this as up-to-date as possible in a fast-changing market.

Introduction
Purpose, Contents, and Use of This Handbook
Economics of Process Selection
General Design Principles for Manufacturability
Quick References
The History of DFM
Managing DFM
Evaluating Design Proposals
Economical Use of Raw Materials
Introduction
Ferrous Metals
Nonferrous Metals
Nonmetallic Materials
Formed Metal Components
Metal Extrusions
Metl Stampings
Fineblanked Parts
Four-Slide Parts
Springs and Wire Forms
Spun-Metal Parts
Cold-Headed Parts
Impact- or Cold Extruded Parts
Rotary-Swaged Parts
Tube and Section Bends
Roll-Formed Sections
Power Metallurgy Parts
Forging
Electroformed Parts
Parts Produced by Specialized Forming Methods
Metal Injection-Molded Parts
Machined Components
Designing for Machining: General Guidelines
Parts Cut to Length
Screw Machine Products
Other Turned Parts
Machined Round Holes
Parts Produced on Milling Machines
Parts Produced by Planing, Shaping, and Slotting
Screw Threads
Broached Parts
Contour-Sawed Parts
Flame-Cut Parts
Internally Ground Parts
Parts Cylindrically Ground on Center-Type Machines
Centerless-Ground Parts
Flat-Ground Surfaces
Honed, Lapped, and Superfinished Parts
Roller-Burnished Parts
Parts Produced by electrical-Discharge Machining
Electrochemically Machined Parts
Chemically Machined Parts
Parts Produced by Other Advanced Machining Processes
Gears
Designing Parts for Economical Deburring
Castings
Castings Made in Sand Molds
Other Castings
Investment Castings
Die Castings
Nonmetallic Parts
Thermosetting-Plastic Parts
Injection-Molded Thermoplastic Parts
Stuctural-Foam-Molded Parts
Rotationally Molded Plastic Parts
Blow-Molded Plastic Parts
Reinforced-Plastic/Composite (RP/C) Parts
Plastic Profile Extrusions
Thermoformed-Plastic Parts
Welded Plastic Assemblies
Rubber Parts
Ceramic and Glass Parts
Plastic-Part Decorations
Assemblies
Design for Assembly (DFA) Arc Weldments and Other Weldments
Resistance Weldments
Soldered and Brazed Assemblies
Adhesively Bonded Assemblies
Finishes
Designing for Clearning
Polished and Plated Surfaces
Other Metallic Coatings
Desinging for Heat Transfer
Organic Finishes
Designing for Marking
shot-Peened Surfaces
Additional Developments
DFM for Low-quantity Production
DFM in electronics
DFX
Glossary of Terms
Index

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