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Introduction | |
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Purpose, Contents, and Use of This Handbook | |
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Economics of Process Selection | |
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General Design Principles for Manufacturability | |
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Quick References | |
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The History of DFM | |
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Managing DFM | |
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Evaluating Design Proposals | |
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Economical Use of Raw Materials | |
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Introduction | |
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Ferrous Metals | |
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Nonferrous Metals | |
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Nonmetallic Materials | |
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Formed Metal Components | |
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Metal Extrusions | |
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Metl Stampings | |
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Fineblanked Parts | |
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Four-Slide Parts | |
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Springs and Wire Forms | |
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Spun-Metal Parts | |
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Cold-Headed Parts | |
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Impact- or Cold Extruded Parts | |
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Rotary-Swaged Parts | |
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Tube and Section Bends | |
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Roll-Formed Sections | |
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Power Metallurgy Parts | |
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Forging | |
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Electroformed Parts | |
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Parts Produced by Specialized Forming Methods | |
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Metal Injection-Molded Parts | |
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Machined Components | |
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Designing for Machining: General Guidelines | |
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Parts Cut to Length | |
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Screw Machine Products | |
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Other Turned Parts | |
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Machined Round Holes | |
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Parts Produced on Milling Machines | |
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Parts Produced by Planing, Shaping, and Slotting | |
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Screw Threads | |
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Broached Parts | |
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Contour-Sawed Parts | |
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Flame-Cut Parts | |
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Internally Ground Parts | |
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Parts Cylindrically Ground on Center-Type Machines | |
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Centerless-Ground Parts | |
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Flat-Ground Surfaces | |
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Honed, Lapped, and Superfinished Parts | |
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Roller-Burnished Parts | |
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Parts Produced by electrical-Discharge Machining | |
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Electrochemically Machined Parts | |
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Chemically Machined Parts | |
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Parts Produced by Other Advanced Machining Processes | |
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Gears | |
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Designing Parts for Economical Deburring | |
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Castings | |
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Castings Made in Sand Molds | |
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Other Castings | |
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Investment Castings | |
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Die Castings | |
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Nonmetallic Parts | |
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Thermosetting-Plastic Parts | |
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Injection-Molded Thermoplastic Parts | |
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Stuctural-Foam-Molded Parts | |
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Rotationally Molded Plastic Parts | |
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Blow-Molded Plastic Parts | |
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Reinforced-Plastic/Composite (RP/C) Parts | |
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Plastic Profile Extrusions | |
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Thermoformed-Plastic Parts | |
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Welded Plastic Assemblies | |
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Rubber Parts | |
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Ceramic and Glass Parts | |
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Plastic-Part Decorations | |
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Assemblies | |
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Design for Assembly (DFA) Arc Weldments and Other Weldments | |
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Resistance Weldments | |
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Soldered and Brazed Assemblies | |
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Adhesively Bonded Assemblies | |
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Finishes | |
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Designing for Clearning | |
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Polished and Plated Surfaces | |
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Other Metallic Coatings | |
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Desinging for Heat Transfer | |
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Organic Finishes | |
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Designing for Marking | |
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shot-Peened Surfaces | |
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Additional Developments | |
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DFM for Low-quantity Production | |
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DFM in electronics | |
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DFX | |
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Glossary of Terms | |
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Index | |