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Preface | |
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Acknowledgments | |
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Introduction | |
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Eliminating Waste | |
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Scenes in the Factory | |
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Waste | |
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Simplify, Combine, and Eliminate | |
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Back-to-Basics Discipline | |
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Housekeeping Improvements | |
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Workplace Organization | |
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Meeting Diversified Customer Needs with Quick Setup | |
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Setup Time Reduction | |
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Techniques for Quick Setup | |
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Developing Flow on the Production Floor | |
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From Process-Oriented Layout to Product-Oriented Layout | |
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Machine Utilization Versus On-Demand Utilization | |
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Expanding Skills for Increased Flexibility | |
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Multiprocess Handling | |
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Skill Development and Job Rotation | |
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Improving Processes for Productivity Gains | |
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Principles for Process Improvement | |
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U-Shaped Lines | |
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Process Analysis for Multiple Varieties of Items | |
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Approaches to Process Improvement | |
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Strengthening Our Nerves and Muscles | |
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Jidoka (Autonomation) | |
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Line Stop Concept | |
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Andon (Trouble Lights) | |
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Production Control Boards | |
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Poka-Yoke (Foolproof Mechanisms) | |
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Quality at the Source | |
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Visual Control | |
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Aiming for Zero Machine Trouble | |
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Preventive Maintenance | |
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Total Productive Maintenance | |
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Scheduling a Steady Flow for Better Control | |
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Leveled/Mixed Production | |
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Cycle Time Control | |
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Improving with Standards | |
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Standard Work | |
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Work Combination Chart | |
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Tying Things Together | |
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Kanban | |
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Production Control System | |
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Redefining the Roles of Conveyors and Transportation | |
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Conveyors | |
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Transportation | |
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Suppliers as Extended Factories | |
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New Supplier Relationships | |
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Developing Co-Destiny with Employees | |
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Job Security | |
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Improvement Through People | |
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Eliminating Problems at the Organizational Boundaries | |
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Total Optimization and Local Optimization | |
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Organizational Structure Follows Economic Need | |
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People Make It Happen | |
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Centralized and Decentralized Organization | |
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Ownership, Ownership, Ownership | |
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People Make It Happen | |
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Establishing a Competitive Position | |
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The Factory as Orchestra | |
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Integration | |
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Getting Started | |
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Guided Autonomy | |
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What is Manufacturing Strategy? | |
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The New Manufacturing Challenge | |
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Vision of the Future | |
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Bibliography | |
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Index | |