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Metrology in Industry The Key for Quality

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ISBN-10: 1905209517

ISBN-13: 9781905209514

Edition: 2006

Authors: French College of Metrology, Dominique Placko

List price: $177.95
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Description:

Written by experts from a number of European countries, this study looks at the importance of accurate weights, measures, tests, and timekeeping in today's global economy. Arguing that international conformity to written standards and specifications has become a technical, commercial, and statutory necessity in new fields from telecommunication to food safety, these scientists present metrology as an attractive career choice for young scientists and engineers.
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Book details

List price: $177.95
Copyright year: 2006
Publisher: John Wiley & Sons, Incorporated
Publication date: 3/31/2006
Binding: Hardcover
Pages: 270
Size: 6.40" wide x 9.50" long x 0.73" tall
Weight: 1.166
Language: English

Preface
Foreword
Analysis of the Metrological Requirements Needed to Ensure Quality
Introduction
Definition of the objectives
Choice of the method of measurement
Accounting for the selection of the method
Defining the method and the principle to implement
Choice of the means of measurement
Introduction
Analysis of what is already available
Assessment and acquisition of material
Technical criteria
Basic characteristics
Comportment towards influence quantities
Durability of the instruments used
Homogeneity of the supply of instruments
Quality of the supplier's service
Adaptation of the instrument
Possibility of traceability
Computerization and the speed of taking measurements
Ergonomics
Capability of measuring instruments
Economic criteria
Grid of the analysis of the choice
Stage 1: primary technical requirements (unavoidably necessary)
Stage 2: secondary technical requirements (desirable)
Technical assistance for users of measuring instruments
The EXERA (France)
VDI/VDE-GMA (Germany)
The traceability of the measurements
The necessity of traceability of the measurements
Calibration requirements
The selection of standards
Conclusion
Organization of Metrology: Industrial, Scientific, Legal
A metrological organization: why?
Metrology: how?
Scientific and technical metrology
The BIPM
Results of the international activities
Regional organizations
Euromet
European Cooperation for Accreditation (EA)
Accreditation procedure
Organization at the national level
The Laboratoire National de Metrologie et d'Essais (LNE)
The Italian national calibration system (SNT)
The Swiss national calibration system
Legal Metrology
Scope of legal metrology
The International Organization of Legal Metrology (OIML)
The European level
European Union harmonization
WELMEC
Other regional bodies
At national level
Legal metrology in Italy
Legal metrology in Switzerland
Legal metrology in France
Mastering Measurement Processes Approach to the Setting up of a Metrology Function
What to do at the beginning?
Goals and role of the measurement management system - metrological function
The measurement processes
Conception and development of a new measurement process
Analysis of the requirements
Transcription of the characteristics of the product in "measurand" form or "characteristics to be measured" form
The development of a measurement process can be managed as a project
Exploitation of a valid process
Continuous improvement of measurement processes
Management of the measuring equipment (metrological confirmation)
Analysis of the requirement and selection of the measuring equipments
Technical requirements
Economic and commercial conditions
Assessment of the measuring equipment
Receiving the measuring equipment and putting it into service
Compliance with the order
Identification of the measuring equipment
Inventory (description)
Technical dossier of the equipment
Technical documentation
Basic definitions
Calibration and verification operations
Calibration or verification program
Calibration or verification intervals
Supervision of the measuring equipment
Fitness for use of measuring equipment
Freedom from bias, repeatability, stability
Maximum permissible errors
Demands for an assurance of the quality
Setting up a metrological structure within the firm
Analysis of the metrological requirements and setting up standards
Traceability of the measuring instrument(s) to the firm's reference standards
Traceability of the firm's reference standards to the SI
Suggested approach for setting up a metrology function
Bibliography
Handling of a Bank of Measuring Instruments
Acquaintance with the bank
Inventory
Identification
Metrological policy of the firm
Objective and commitment of the firm's management
Plan of actions to launch
Awareness, training and vocabulary
Selection of the material to be followed periodically
Drafting of the documents
Codification of the documents
Work instructions
Result-recording documents
Other documents
Physical handling of the measuring instruments
Receipt
Transfer
Traceability
Transfer
Precautions
Storing and environment
Maintenance
Follow-up of the measuring instruments over time
Periodicity of the follow-up
Campaign of recall
Follow-up of the results
Software for the handling of the means of measurements
Traceability to National Standards
Introduction
Definitions
Traceability
Calibration
Verification
Traceability chains
Traceability
Calibration
Calibration in an accredited laboratory
Calibration in a non-accredited laboratory
Verification
Verification in an accredited laboratory and in its accreditation scope
Verification in a non-accredited laboratory or out of the accreditation scope
Use of calibration and verification results
Use of the results of a calibration
Use of the results of a verification
Particular cases
"Self-calibrating" or "self-gauging" measuring instruments
Complex instruments in which components/equipments and software are narrowly combined and large measurement ranges are covered for complex quantities
Metrology in chemistry and physical methods of chemical analysis
Traceabilty in metrology in chemistry
Influence of the principle of the method
Absolute methods
Relative method
Comparative method
"Documentary" traceability
Control of the reference materials
Conclusion
Assessment of traceability
Bibliography
Calibration Intervals and Methods for Monitoring the Measurement Processes
Normative requirements
Methods for monitoring the instruments in use - general criteria
First method: metrological redundancies
Second method: checking the coherence of the results
Third method: "monitoring standards" and statistical supervision of the measurement processes
Statistical control of the measurement processes
Control charts
Use of the monitoring methods
The determination of the calibration intervals
Bibliography
Measurements and Uncertainties
Introduction
Measurement of physical quantity
Analysis of the measurement process
The cause and effect diagram method
Using the list published in the GUM (section 3.3.2)
Errors
Cutting down the errors
Cutting down random errors by repeating measurements
Cutting down systematic errors by applying corrections
Modeling of the measurement process
Measurement procedure and model of the measurement process
An essential stage for the assessment of uncertainty: modeling the measurement
Assessment of the uncertainty of the input quantities
Type A methods
Type B methods
Comparing the Type A and Type B methods
Calculating the combined uncertainty on the result
Situation when all the input quantities are independent
Situation when the input quantities are independent and the model is a sum
Situation when the model is a product
Situation when the input quantities are dependent
Assessment of the covariances by assessing a coefficient of correlation r(x[subscript i], x[subscript j])
Assessment of the covariances by calculating the terms of covariance
Assessment of the covariances by considering the terms common to two input quantities
Use of the performances of the method (repeatability and freedom of bias) to assess the uncertainty of the measurement result
Intra- or interlaboratory approaches
Intra-laboratory approach
Interlaboratory approach
Data processing for intra- and interlaboratory approaches
Assessment of the repeatability and the reproducibility
Assessment of the freedom of bias (trueness)
Evaluation of the linearity
The terms [characters not reproducible]
Reporting of the measurement result
Example
Bibliography
The Environment of Measuring
The premises
Ambient temperature
Relative humidity
Handling of the air conditioning systems
Power network
Radioelectric disturbances
Measurements on-site
The personnel
The connection of metrology function
Staff involved in the metrology function
The qualification of the personnel
The documentation
Filing of the documents
Documents dealing with the quality system
Records regarding quality
Management of the documents
Bibliography
Appendix
About Measuring
Preliminary information
Physical quantity
The object to be measured
Field of measurement
Four types of uses of measuring instruments
Influencing quantities
Choice of a measuring principle
Differential measurement
Direct measurement
Indirect measurement
Practicing in metrology
Implementing the instruments
Precautions before measuring
Measurements
Variations and their sign
The time factor
Expression of the results
Graphs
Histograms
What qualities does a metrologist require?
Be inquisitive
Be tidy and methodical
Be open to doubt
Be observant
Be honest
Organization of Metrology at Solvay Research and Technology
Presentation of the company
Organization of the metrology sector
Creation
Missions
Organization
Geographic localization of the activities
Composition of the bank of measuring equipment
Metrology
Identification
Connection of the standards
Periodicity of the calibrations
Calibration operations
Documentation of the calibration results
Verdict of the metrological confirmation
Indication of the state of the calibrations
Personnel and subcontracting
Metrology within the Scope of the ISO 9001 Standard
Introduction
Introduction to the evolution of the standard
The concept of continuous improvement
The process approach
Measurement control process
The ISO 9001 (2000) standard step-by-step
Conclusion
Training for the Metrology Professions in France
The metrology function in a firm's strategy
Metrology profession
Metrological engineer
Metrological technician
Metrological operator
Initial training
Schools for engineers
Courses for higher level technicians
Vocational high schools
Continuing education
Long-lasting training courses
The teaching of metrology in secondary schools
Prospects for the development of long-lasting training courses
Bibliography
The Authors
Index